BELOW CHECKLIST IS COMPLETED BY TEAM LEAD

  • Is correct Material running?

  • Process Tech and Quality Tech have verified that MIC color match samples

  • Are all process settings within master?

  • Are Process Monitoring Points within specified limits?

  • Is the nozzle area clear from leaks?

  • Is the water flowing to the tool and press?

  • Is the correct robot program running?

  • Is automation working properly? (Flame, Gate cuts, Trimming?)

  • Are all Mold Heats in auto? (not saved or on %)

  • Are all tabs, holes, or slots clear of flash?

  • Is part free from tool marks, tool damage, or excessive flash?

  • Does the first off have an acceptable Quality Level?

  • Did you review part with operator for any quality issues?

  • Have you reviewed all Quality Alerts, Process Changes, Work Instructions?

  • Does the label match the part style?

  • Is the machine area cleaned to 5-S standard?

  • Are the knit lines in correct location according to knit line identification sheet?

  • Was the part checked for distortion to the grained area or discoloration?

  • Ensure there are no cracked, bent, or broken tabs.

  • Verify part does not have any visible glass pockets

  • Verify stands, tables, and/or rails are in acceptable conditions?

  • Master Cycle Time

  • Actual Cycle Time

Team Lead Verification

  • Team Lead Signature: Scan your badge

BELOW CHECKLIST IS COMPLETED BY TEAM LEAD

  • Conveyor settings are acceptable(no damage on parts)

  • Robot drop Point is acceptable (no damage parts, not too high/low)

  • Cell Layout is in order to provide a safe workplace (check rack position, bags, rails, and overall workspace)

  • Program WI's/JES are available and correct. Operators are aware and trained on all QA's and Process Changes

  • All racks, bags, packaging tools are correct and present per work instruction

  • All components, documents, and boundary samples from the previous run have been removed from the work cell

Team Lead Verification

  • Process Tech Signature: Scan your badge

BELOW CHECKLIST IS COMPLETED BY QUALITY TECH

  • Is correct Material running?

  • Process Tech and Quality Tech have verified that MIC color match samples

  • Are all process settings within master?

  • Are Process Monitoring Points within specified limits?

  • Is the nozzle area clear from leaks?

  • Is the water flowing to the tool and press?

  • Is the correct robot program running?

  • Is automation working properly? (Flame, Gate cuts, Trimming?)

  • Are all Mold Heats in auto? (not saved or on %)

  • Are all tabs, holes, or slots clear of flash?

  • Is part free from tool marks, tool damage, or excessive flash?

  • Does the first off have an acceptable Quality Level?

  • Did you review part with operator for any quality issues?

  • Have you reviewed all Quality Alerts, Process Changes, Work Instructions?

  • Does the label match the part style?

  • Is the machine area cleaned to 5-S standard?

  • Are the knit lines in correct location according to knit line identification sheet?

  • Was the part checked for distortion to the grained area or discoloration?

  • Ensure there are no cracked, bent, or broken tabs.

  • Verify part does not have any visible glass pockets

  • Verify stands, tables, and/or rails are in acceptable conditions?

  • Master Cycle Time

  • Actual Cycle Time

Quality Tech Verification

  • Quality Tech Signature: Scan your Badge

First Off Label

  • Take Photo of the Mold Label

  • Process Tech Signature: Scan your badge

  • Team Leader Signature: Scan your badge

  • Material Processor Signature: Scan your badge

  • Quality Tech Signature: Scan your Badge after verifying resin listed on schedule matches mold label

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