First Off Checklist - Start of new part - duplicate

• Select Part

  Select Front Fascia - NAFTA Front Fascia - BUX Front Fascia - Trail Hawk Rear Fascia - On Road Lower Rear Fascia - Trail Hawk Lower Rear Valance - SIngle Exh Rear Valance - Dual Exh No Hitch Rear Valance - Dual Exh With Hitch Rear Valance - Hidden Exh Liftgate Inner - Black Liftgate Inner - Frost Liftgate Inner - Ski Grey

  • Front Fascia - NAFTA
  • Front Fascia - BUX
  • Front Fascia - Trail Hawk
  • Rear Fascia - On Road Lower
  • Rear Fascia - Trail Hawk Lower
  • Rear Valance - SIngle Exh
  • Rear Valance - Dual Exh No Hitch
  • Rear Valance - Dual Exh With Hitch
  • Rear Valance - Hidden Exh
  • Liftgate Inner - Black
  • Liftgate Inner - Frost
  • Liftgate Inner - Ski Grey

• Prepared by Team Leader

• Prepared by Quality Tech

• Conducted on

  Date

BELOW CHECKLIST IS COMPLETED BY TEAM LEAD

• Is correct Material running?

  Yes

  No

  N/A

• Process Tech and Quality Tech have verified that MIC color match samples

  Yes

  No

  N/A

• Are all process settings within master?

  Yes

  No

  N/A

• Are Process Monitoring Points within specified limits?

  Yes

  No

  N/A

• Is the nozzle area clear from leaks?

  Yes

  No

  N/A

• Is the water flowing to the tool and press?

  Yes

  No

  N/A

• Is the correct robot program running?

  Yes

  No

  N/A

• Is automation working properly? (Flame, Gate cuts, Trimming?)

  Yes

  No

  N/A

• Are all Mold Heats in auto? (not saved or on %)

  Yes

  No

  N/A

• Are all tabs, holes, or slots clear of flash?

  Yes

  No

  N/A

• Is part free from tool marks, tool damage, or excessive flash?

  Yes

  No

  N/A

• Does the first off have an acceptable Quality Level?

  Yes

  No

  N/A

• Did you review part with operator for any quality issues?

  Yes

  No

  N/A

• Have you reviewed all Quality Alerts, Process Changes, Work Instructions?

  Yes

  No

  N/A

• Does the label match the part style?

  Yes

  No

  N/A

• Is the machine area cleaned to 5-S standard?

  Yes

  No

  N/A

• Are the knit lines in correct location according to knit line identification sheet?

  Yes

  No

  N/A

• Was the part checked for distortion to the grained area or discoloration?

  Yes

  No

  N/A

• Ensure there are no cracked, bent, or broken tabs.

  Yes

  No

  N/A

• Verify part does not have any visible glass pockets

  Yes

  No

  N/A

• Verify stands, tables, and/or rails are in acceptable conditions?

  Yes

  No

  N/A

• Master Cycle Time

• Actual Cycle Time

Team Lead Verification

• Team Lead Signature: Scan your badge

BELOW CHECKLIST IS COMPLETED BY TEAM LEAD

• Conveyor settings are acceptable(no damage on parts)

  Yes

  No

  N/A

• Robot drop Point is acceptable (no damage parts, not too high/low)

  Yes

  No

  N/A

• Cell Layout is in order to provide a safe workplace (check rack position, bags, rails, and overall workspace)

  Yes

  No

  N/A

• Program WI's/JES are available and correct. Operators are aware and trained on all QA's and Process Changes

  Yes

  No

  N/A

• All racks, bags, packaging tools are correct and present per work instruction

  Yes

  No

  N/A

• All components, documents, and boundary samples from the previous run have been removed from the work cell

  Yes

  No

  N/A

Team Lead Verification

• Process Tech Signature: Scan your badge

BELOW CHECKLIST IS COMPLETED BY QUALITY TECH

• Is correct Material running?

  Yes

  No

  N/A

• Process Tech and Quality Tech have verified that MIC color match samples

  Yes

  No

  N/A

• Are all process settings within master?

  Yes

  No

  N/A

• Are Process Monitoring Points within specified limits?

  Yes

  No

  N/A

• Is the nozzle area clear from leaks?

  Yes

  No

  N/A

• Is the water flowing to the tool and press?

  Yes

  No

  N/A

• Is the correct robot program running?

  Yes

  No

  N/A

• Is automation working properly? (Flame, Gate cuts, Trimming?)

  Yes

  No

  N/A

• Are all Mold Heats in auto? (not saved or on %)

  Yes

  No

  N/A

• Are all tabs, holes, or slots clear of flash?

  Yes

  No

  N/A

• Is part free from tool marks, tool damage, or excessive flash?

  Yes

  No

  N/A

• Does the first off have an acceptable Quality Level?

  Yes

  No

  N/A

• Did you review part with operator for any quality issues?

  Yes

  No

  N/A

• Have you reviewed all Quality Alerts, Process Changes, Work Instructions?

  Yes

  No

  N/A

• Does the label match the part style?

  Yes

  No

  N/A

• Is the machine area cleaned to 5-S standard?

  Yes

  No

  N/A

• Are the knit lines in correct location according to knit line identification sheet?

  Yes

  No

  N/A

• Was the part checked for distortion to the grained area or discoloration?

  Yes

  No

  N/A

• Ensure there are no cracked, bent, or broken tabs.

  Yes

  No

  N/A

• Verify part does not have any visible glass pockets

  Yes

  No

  N/A

• Verify stands, tables, and/or rails are in acceptable conditions?

  Yes

  No

  N/A

• Master Cycle Time

• Actual Cycle Time

Quality Tech Verification

• Quality Tech Signature: Scan your Badge

First Off Label

• Take Photo of the Mold Label

  Media

• Process Tech Signature: Scan your badge

• Team Leader Signature: Scan your badge

• Material Processor Signature: Scan your badge

• Quality Tech Signature: Scan your Badge after verifying resin listed on schedule matches mold label