Information
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Audit Title
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Document No.
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Clean and Gauge
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Are all personnel using PPE
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Has a toolbox talk been carried out?
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Has an inspection of all pigging/cleaning/gauging equipment been carried out, highlighting any damage and/or deficiencies prior to the commencement of work?
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Have all instruments been calibrated as required by the specification? And copies of the calibration certificates submitted to the COMPANY for approval?
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Have all NDT and radiograph inspections been carried out successfully ?
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Are details of the back pressure requirements established ?
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Are the type and number of pigs required for completing each phase of the operation identified ?
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Has the section been back filled / reinstated as far as is practical ?
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Has the diameter and thickness of the gauging plate been specified relevant to the specific section (I.e. wall thickness) ?
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Has compliance to environmental aspects with regards to debris / water slug containment and disposal been adhered to ?
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Have all agreed areas (exclusion zone) been cordoned off and warning signs posted ?
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Was the loading of pigs into headers carried out in a safe manner ?
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Have personnel been briefed on pigging operations and made aware of their roles and responsibilities ?
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Have permits been signed/issued and valid for the works ?
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Has a risk assessment been carried out ?
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Has all equipment and instrumentation been installed correctly, with current calibration certificates ?
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Are gauges and recorders within the required scale i.e not exceeding 1.5 times the pressure range required ?
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Have all temporary pipe work and hoses been securely anchored ? Whip checks installed, proof tested and recorded on pressure chart ? (function test)
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Has instrumentation been checked for functionality ?
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Has clear communication been established between key personnel ?
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Have all relevant third parties been notified of the clean & gauge activities ? (i.e. general public)
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Has permission to commence operations been received from client before clean/gauge commences (QC to confirm)
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Has a pressure recorder and gauge been installed at each end of the pipeline ?
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Has a pigging equipment schematic been produced ?
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Was pig tracking equipment required ?
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Was the water used for flushing slugs sourced from approved locations and water samples taken ?
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Was the water discharged from the receiver during the cleaning runs directed into a break tank for settlement prior to disposal in accordance with the water management plan ?
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Are the gauging plates indelible marked to identify the section of line and the run number ?
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Was each cleaning/gauging recorded and logged on a pipeline cleaning report form ?
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Was a silencer used to reduce the high noise levels produced when venting to an acceptable level ?
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Do the clean and gauge locations have 24 hour security ?
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Do the security personnel have communications ?
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Are there minimum two Nos., security personnel at each location ?
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Is there provision for onsite waste disposal ?
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Are fire extinguishers placed at each engine driven piece of equipment ?