Plastic Packer - Start-up Inspections

• Document No.

• Site

• Add location
  Address

• Conducted on

  Date

• Prepared by

• Instructions:
  -------------------------------------
  1. Answer "Yes", "No", "N/A" for the questions below.
  2. If you answer "No" it will automatically show you the 'Add Notes', Add Image' and 'Add Action' tabs which you must use to explain and show what the defect is.
  3. If you select Yes or N/A you can still add photos and notes by clicking on the paperclip icon (top R/H corner)
  4. To add a Corrective Measure click on the paperclip icon then "Add Action", provide a description, assign to a member, set priority and due date.
  5. Complete audit by providing digital signature.
  6. Share your report by exporting as PDF, Word, Excel or Web Link.

Inspectors Details

• Inspectors Name

  Richard Legg

  Andy what

  Fred Gee

  Steven Green

  Paul Lee

Before Carrying Out Inspections

• Do all inspectors have the necessary PPE and Face Masks (if applicable)?

  Yes

  No

  N/A

• Have all the necessary permits been reviewed and signed and has a STOP assessment been carried out?

  Yes

  No

  N/A

• Do you have all the necessary tooling and inspection equipment to carry out the job correctly?

  Yes

  No

  N/A

Clean-down Process

• Has a clean-down been carried out at the end of the night-shift and is the overall cleanliness of a satisfactory condition?

  Yes

  No

  N/A

Bogeys

• Are ALL bogeys (10 off) free from excess play (check at the top where motor is secured)

  Yes

  No

  N/A

Bag Forming

• Blow down entire bag forming equipment ensuring you blow out the main fan above the bag forming

  Yes

  No

  N/A

• Are bag suckers free from dirt / damage? Replace if necessary

  Yes

  No

  N/A

• Check and clean Top and Bottom print mark sensors

  Yes

  No

  N/A

• Check the security of bolts on Bag Applicator arms and secure if necessary using correct tooling & torque

  Yes

  No

  N/A

• Check for loose / dangling cables on Vibrating tables and secure if necessary

  Yes

  No

  N/A

Weld Units

• Are ALL weld units secure and in good condition? Paying specific interest to;<br>> Condition of teflons (i.e. no dark marks, tears, etc)<br>> Tape is secure<br>> T-profiles are in place and secure<br>> Cables and connection boxes are free from damage and are intact

  Yes

  No

  N/A

• Which weld unit or units need repairing or changing?

  Select Top Weld Unit Bottom Weld Unit L/H Corner Weld Unit R/H Corner Weld Unit

  • Top Weld Unit
  • Bottom Weld Unit
  • L/H Corner Weld Unit
  • R/H Corner Weld Unit

• Please select either Yes or No to proceed

• Was you able to repair or change all defect weld units

  Yes

  No

  N/A

• Which weld unit or units need repairing or changing

  Select Top Weld Unit Bottom Weld Unit L/H Corner Weld Unit R/H Corner Weld Unit

  • Top Weld Unit
  • Bottom Weld Unit
  • L/H Corner Weld Unit
  • R/H Corner Weld Unit

• Why was you unable to repair or change units (i.e. no spare parts, etc)

• Are there adequate spare Weld Units on shadow board (min 1 off each)

  Yes

  No

  N/A

• Please specify which weld units are missing

Bag Take Off

• Are the Rubber Stoppers on bag take off T-bar in situ and of good quality?

  Yes

  No

  N/A

Conveyor Belts

• Are ALL conveyors in good condition and aligned correctly

  Yes

  No

  N/A

• Are ALL bag reject chutes free from built up material and that vibrators are working correctly

  Yes

  No

  N/A

• Is there any excess spillage around or under the conveyors?

  Yes

  No

  N/A

Date Printer

• Is date (as shown on printer) correct?

  Yes

  No

  N/A

• Is there adequate Ink in printer

  Yes

  No

  N/A

• Is there adequate Additive in printer

  Yes

  No

  N/A

• Is the quality and legibility of date stamp on bag of an acceptable standard?

  Yes

  No

  N/A

Interleave

• Is there adequate glue for interleave

  Yes

  No

  N/A

• Are 3 rows of glue being dispensed the entire length onto paper interleave during operation

  Yes

  No

  N/A

Reject Chute

• Is reject chute empty and is there adequate room in polythene bag for reject bags? (if necessary, remove and dispose of correctly and replace with new bag)

  Yes

  No

  N/A

Additional Checks

• Is the bag formation on the finished pallet stable and correct placing sequence (i.e. 4 bags should be on the outside)?

  Yes

  No

  N/A

• Are there any fallen bags (esp by palletiser area) that have not been removed from the system?

  Yes

  No

  N/A

• Is there any 'unusual' banging or knocking sounds coming from screws 2 and 3?

  Yes

  No

  N/A

• Is ALL tooling used in production, present and easily accessible?

  Yes

  No

  N/A

• Is ALL housekeeping equipment present and stored in correct locations (i.e. shadow boards)?

  Yes

  No

  N/A

• Is the packer Internal camera system working correctly?

  Yes

  No

  N/A

• Is TDM system working correctly and has Stop Log been populated correctly?

  Yes

  No

  N/A

• What is the starting tonnage in Silo 7 before starting production?

Signatures

• Signature of Inspector

  Sign

Summary

• Please insert any final comments or observations not included in this pre-start check list