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Plastic Packer
Plastic Packer
Stephen Hoey

Plastic Packer

2nd Level Inspections

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Free Plastic Packer Checklist

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Title Page

  • Document No.

  • Plastic Packer PM Inspection

  • Aberthaw Packing Plant

  • Conducted on

  • Prepared by

  • Location

  • Personnel

Plastic Packer

Spout 1

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual inspection of valves and pipework for integrity and security (incl exhaust filters, clean as required)

  • Add media

  • Visual inspection of Cables / Comms blocks for integrity and security

  • Add media

  • Check bottle is central in spout and not hitting the spout

  • Add media

  • Check extraction pipework and valves - Security and Condition

  • Add media

  • Check spout bogie security (i.e. movement side to side) - The carriage should be firm with only very slight movement. If loose adjust on wheels (see next check)

  • Add media

  • Check all bogie wheels for wear and security (rear wheels are fixed and front wheels are adjustable). Adjust until wheels touch (but cannot be moved by hand under firm pressure)

  • Add media

  • Check all bogie holding bolts are secure

  • Add media

  • Check all bolts on vibrating bottle face plate are secure and adjustable cams are tight

  • Add media

  • Check counter wheel bolts and nuts are secure and gap between wheel and sensor (2 - 3mm)

  • Add media

  • Check pinions (incl pinion edge lip) and toothed belts (incl belt clamps) for wear and security

  • Add media

  • Check positional sensors for operation and gap (3 - 5mm)

  • Add media

Spout 2

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual inspection of valves and pipework for integrity and security (incl exhaust filters, clean as required)

  • Add media

  • Visual inspection of Cables / Comms blocks for integrity and security

  • Add media

  • Check bottle is central in spout and not hitting the spout

  • Add media

  • Check extraction pipework and valves - Security and Condition

  • Add media

  • Check spout bogie security (i.e. movement side to side) - The carriage should be firm with only very slight movement. If loose adjust on wheels (see next check)

  • Add media

  • Check all bogie wheels for wear and security (rear wheels are fixed and front wheels are adjustable). Adjust until wheels touch (but cannot be moved by hand under firm pressure)

  • Add media

  • Check all bogie holding bolts are secure

  • Add media

  • Check all bolts on vibrating bottle face plate are secure and adjustable cams are tight

  • Add media

  • Check counter wheel bolts and nuts are secure and gap between wheel and sensor (2 - 3mm)

  • Add media

  • Check pinions (incl pinion edge lip) and toothed belts (incl belt clamps) for wear and security

  • Add media

  • Check positional sensors for operation and gap (3 - 5mm)

  • Add media

Spout 3

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual inspection of valves and pipework for integrity and security (incl exhaust filters, clean as required)

  • Add media

  • Visual inspection of Cables / Comms blocks for integrity and security

  • Add media

  • Check bottle is central in spout and not hitting the spout

  • Add media

  • Check extraction pipework and valves - Security and Condition

  • Add media

  • Check spout bogie security (i.e. movement side to side) - The carriage should be firm with only very slight movement. If loose adjust on wheels (see next check)

  • Add media

  • Check all bogie wheels for wear and security (rear wheels are fixed and front wheels are adjustable). Adjust until wheels touch (but cannot be moved by hand under firm pressure)

  • Add media

  • Check all bogie holding bolts are secure

  • Add media

  • Check all bolts on vibrating bottle face plate are secure and adjustable cams are tight

  • Add media

  • Check counter wheel bolts and nuts are secure and gap between wheel and sensor (2 - 3mm)

  • Add media

  • Check pinions (incl pinion edge lip) and toothed belts (incl belt clamps) for wear and security

  • Add media

  • Check positional sensors for operation and gap (3 - 5mm)

  • Add media

Spout 4

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual inspection of valves and pipework for integrity and security (incl exhaust filters, clean as required)

  • Add media

  • Visual inspection of Cables / Comms blocks for integrity and security

  • Add media

  • Check bottle is central in spout and not hitting the spout

  • Add media

  • Check extraction pipework and valves - Security and Condition

  • Add media

  • Check spout bogie security (i.e. movement side to side) - The carriage should be firm with only very slight movement. If loose adjust on wheels (see next check)

  • Add media

  • Check all bogie wheels for wear and security (rear wheels are fixed and front wheels are adjustable). Adjust until wheels touch (but cannot be moved by hand under firm pressure)

  • Add media

  • Check all bogie holding bolts are secure

  • Add media

  • Check all bolts on vibrating bottle face plate are secure and adjustable cams are tight

  • Add media

  • Check counter wheel bolts and nuts are secure and gap between wheel and sensor (2 - 3mm)

  • Add media

  • Check pinions (incl pinion edge lip) and toothed belts (incl belt clamps) for wear and security

  • Add media

  • Check positional sensors for operation and gap (3 - 5mm)

  • Add media

Spout 6

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual inspection of valves and pipework for integrity and security (incl exhaust filters, clean as required)

  • Add media

  • Visual inspection of Cables / Comms blocks for integrity and security

  • Add media

  • Check bottle is central in spout and not hitting the spout

  • Add media

  • Check extraction pipework and valves - Security and Condition

  • Add media

  • Check spout bogie security (i.e. movement side to side) - The carriage should be firm with only very slight movement. If loose adjust on wheels (see next check)

  • Add media

  • Check all bogie wheels for wear and security (rear wheels are fixed and front wheels are adjustable). Adjust until wheels touch (but cannot be moved by hand under firm pressure)

  • Add media

  • Check all bogie holding bolts are secure

  • Add media

  • Check all bolts on vibrating bottle face plate are secure and adjustable cams are tight

  • Add media

  • Check counter wheel bolts and nuts are secure and gap between wheel and sensor (2 - 3mm)

  • Add media

  • Check pinions (incl pinion edge lip) and toothed belts (incl belt clamps) for wear and security

  • Add media

  • Check positional sensors for operation and gap (3 - 5mm)

  • Add media

Spout 7

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual inspection of valves and pipework for integrity and security (incl exhaust filters, clean as required)

  • Add media

  • Visual inspection of Cables / Comms blocks for integrity and security

  • Add media

  • Check bottle is central in spout and not hitting the spout

  • Add media

  • Check extraction pipework and valves - Security and Condition

  • Add media

  • Check spout bogie security (i.e. movement side to side) - The carriage should be firm with only very slight movement. If loose adjust on wheels (see next check)

  • Add media

  • Check all bogie wheels for wear and security (rear wheels are fixed and front wheels are adjustable). Adjust until wheels touch (but cannot be moved by hand under firm pressure)

  • Add media

  • Check all bogie holding bolts are secure

  • Add media

  • Check all bolts on vibrating bottle face plate are secure and adjustable cams are tight

  • Add media

  • Check counter wheel bolts and nuts are secure and gap between wheel and sensor (2 - 3mm)

  • Add media

  • Check pinions (incl pinion edge lip) and toothed belts (incl belt clamps) for wear and security

  • Add media

  • Check positional sensors for operation and gap (3 - 5mm)

  • Add media

Spout 8

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual inspection of valves and pipework for integrity and security (incl exhaust filters, clean as required)

  • Add media

  • Visual inspection of Cables / Comms blocks for integrity and security

  • Add media

  • Check bottle is central in spout and not hitting the spout

  • Add media

  • Check extraction pipework and valves - Security and Condition

  • Add media

  • Check spout bogie security (i.e. movement side to side) - The carriage should be firm with only very slight movement. If loose adjust on wheels (see next check)

  • Add media

  • Check all bogie wheels for wear and security (rear wheels are fixed and front wheels are adjustable). Adjust until wheels touch (but cannot be moved by hand under firm pressure)

  • Add media

  • Check all bogie holding bolts are secure

  • Add media

  • Check all bolts on vibrating bottle face plate are secure and adjustable cams are tight

  • Add media

  • Check counter wheel bolts and nuts are secure and gap between wheel and sensor (2 - 3mm)

  • Add media

  • Check pinions (incl pinion edge lip) and toothed belts (incl belt clamps) for wear and security

  • Add media

  • Check positional sensors for operation and gap (3 - 5mm)

  • Add media

Spout 9

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual inspection of valves and pipework for integrity and security (incl exhaust filters, clean as required)

  • Add media

  • Visual inspection of Cables / Comms blocks for integrity and security

  • Add media

  • Check bottle is central in spout and not hitting the spout

  • Add media

  • Check extraction pipework and valves - Security and Condition

  • Add media

  • Check spout bogie security (i.e. movement side to side) - The carriage should be firm with only very slight movement. If loose adjust on wheels (see next check)

  • Add media

  • Check all bogie wheels for wear and security (rear wheels are fixed and front wheels are adjustable). Adjust until wheels touch (but cannot be moved by hand under firm pressure)

  • Add media

  • Check all bogie holding bolts are secure

  • Add media

  • Check all bolts on vibrating bottle face plate are secure and adjustable cams are tight

  • Add media

  • Check counter wheel bolts and nuts are secure and gap between wheel and sensor (2 - 3mm)

  • Add media

  • Check pinions (incl pinion edge lip) and toothed belts (incl belt clamps) for wear and security

  • Add media

  • Check positional sensors for operation and gap (3 - 5mm)

  • Add media

Spout 10

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual inspection of valves and pipework for integrity and security (incl exhaust filters, clean as required)

  • Add media

  • Visual inspection of Cables / Comms blocks for integrity and security

  • Add media

  • Check bottle is central in spout and not hitting the spout

  • Add media

  • Check extraction pipework and valves - Security and Condition

  • Add media

  • Check spout bogie security (i.e. movement side to side) - The carriage should be firm with only very slight movement. If loose adjust on wheels (see next check)

  • Add media

  • Check all bogie wheels for wear and security (rear wheels are fixed and front wheels are adjustable). Adjust until wheels touch (but cannot be moved by hand under firm pressure)

  • Add media

  • Check all bogie holding bolts are secure

  • Add media

  • Check all bolts on vibrating bottle face plate are secure and adjustable cams are tight

  • Add media

  • Check counter wheel bolts and nuts are secure and gap between wheel and sensor (2 - 3mm)

  • Add media

  • Check pinions (incl pinion edge lip) and toothed belts (incl belt clamps) for wear and security

  • Add media

  • Check positional sensors for operation and gap (3 - 5mm)

  • Add media

Spout 8

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual inspection of valves and pipework for integrity and security (incl exhaust filters, clean as required)

  • Add media

  • Visual inspection of Cables / Comms blocks for integrity and security

  • Add media

  • Check bottle is central in spout and not hitting the spout

  • Add media

  • Check extraction pipework and valves - Security and Condition

  • Add media

  • Check spout bogie security (i.e. movement side to side) - The carriage should be firm with only very slight movement. If loose adjust on wheels (see next check)

  • Add media

  • Check all bogie wheels for wear and security (rear wheels are fixed and front wheels are adjustable). Adjust until wheels touch (but cannot be moved by hand under firm pressure)

  • Add media

  • Check all bogie holding bolts are secure

  • Add media

  • Check all bolts on vibrating bottle face plate are secure and adjustable cams are tight

  • Add media

  • Check counter wheel bolts and nuts are secure and gap between wheel and sensor (2 - 3mm)

  • Add media

  • Check pinions (incl pinion edge lip) and toothed belts (incl belt clamps) for wear and security

  • Add media

  • Check positional sensors for operation and gap (3 - 5mm)

  • Add media

  • Add signature

Bag Manufacture

Bag Manufacture

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual Inspection of pneumatic valves (incl exhaust filters, clean as required) and pipe-work for integrity and security

  • Add media

  • Visual inspection of cables and comms blocks for integrity and security

  • Add media

  • Inspection (moving by hand) of mechanical components (i.e. linkages, bearings, bushes, etc) checking for wear, integrity and security

  • Add media

  • Add signature

Bag Take Off

Bag Take Off

  • THE FOLLOWING APPLIES TO ALL QUESTIONS!
    If you select OK - no further information is required
    If you select 'Work Req but not Urgent' you must enter why in the text box
    If you select 'Work Req ASAP' you must enter an Action and Picture

  • Visual inspection of pneumatic valves (incl exhaust filters; clean as required) and pipe-work for integrity and security

  • Add media

  • Visual inspection of cables and comm's blocks for integrity and security

  • Add media

  • Inspection (moving by hand) of mechanical components (i.e. linkages, bearings, bushes, etc) checking for wear, integrity and security

  • Add media

  • Visual inspection of belt and drive integrity and security

  • Add media

  • Add signature

Plastic Packer
Stephen Hoey

Plastic Packer

2nd Level Inspections

Use this Template
The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.

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