Zone 6: Line 12 & ESR room
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B&G Foods, Inc, Hurlock MD
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Conducted on
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Prepared by
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ESR & L12
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Instructions: Conduct a GMP audit of the areas assigned to you. Note your findings below including the required corrective actions to be taken by the responsible department.
Enchilada Sauce Room (ESR)
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Are the utensils clean, handled properly, or stored properly?
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Area is clean of trash and debris & all trash receptacles are closed with lid on
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Are the ingredients properly stored & labeled?
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Equipment Cleanliness & Maintenance (no debris, no chipping paint, no foreign material, no tape, no unapproved temporary repairs, no rust, etc.)
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Equipment parts & storage racks are clean
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Flexible Hoses (Food hoses), Clean Parts and Storage tubs are off the floor, unused hoses stored on rack and capped ?
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Enchilada Kettle Platform & Conveyors are clean & in good condition?
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Magnet was inspected at startup & no foreign material observed?
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Outside hopper is in sanitary condition ?
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Floor scale is calibrated and functional ?
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No leaks, condenstation or spills ?
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No Standing Water
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Utensils are in sanitary condition?
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Pest Control
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Walls, floors & ceiling Paint & Repair
Line 12 Ingredient Room
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Are the utensils clean, handled properly, or stored properly?
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Does the utensil sink have hot water?
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Is the Glass Policy being followed?
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Are the white ingredient buckets clean?
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Are white pails & Ingredients labeled correctly?
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Are the ingredient sheets being properly filled out?
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Are the lot numbers for the ingredients being recorded?
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Is the Ingredient Room scale calibrated?
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Are Bulk oil / vinegar totes not leaking and drain valves capped off when not in use ?
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No ingredient spilled on the floor is observed
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Wooden pallets are not stored inside ingredient room
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Pest Control
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Walls, floors & ceiling Paint & Repair
Line 12 Depalletizer
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Is there glass buildup in the De-palletizer?
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Is the glass cleaner operating properly? Air rinse is on?
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Is the Glass Policy being followed?
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Pest Control
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Walls, floors & ceiling Paint & Repair
Line 12 Process Area (Mix Deck, Filler, Cooling, Labeler, Case packer, Stacking)
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Are the utensils clean, handled properly, or stored properly?
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Area is clean of trash and debris & all trash receptacles are closed with lid on.
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Does the utensil sink have hot water?
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Are the correct ingredients being used in the slurry tank & Kettles?
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Are QA Personnel verifying batch sheets for Intentional Adulteration?
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Are the kettles reading and recording the correct temperature?
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Is the magnet checked at the start of the day?
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Underneath Kettle Deck is clean (no spills, leaks, mold, etc.)
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Are the scales / flow meters / charts calibrated?
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Directly observe a temperature check
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Equipment Cleanliness & Maintenance (no debris, no chipping paint, no foreign material, no tape, no unapproved temporary repairs, no rust, etc.)<br>- Paste/Slurry Tanks<br>- Kettles<br>- Heat Exchanger<br>- Capper<br>- Can Seamer<br>- Fillers<br>- Cooling Tunnel
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Are there any damaged glass or brittle plastic?
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Are overhead & covers clean ?
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Is the cooling tunnel clean & chlorine feeders working?
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Are the records being filled out in real time?
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Dud detector is functional and tested
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No product on the floor is observed
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Wooden pallets in good condition
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No Condensation
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No Standing Water
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Pest Control
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Walls, floors & ceiling - Paint & Repair
Food Defense
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Is restricted access in place ?
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No suspicious activity observed that could jeopardize food safety
Personnel & Safety
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Are all personnel properly wearing their PPE?
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Are all operators following the correct instructions and following all safety procedures?
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Are personal items being stored on the line?
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Employees are wearing company approved facemasks and no soiled facemask observed ?
Inspector Signature
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Sign here