Zone 6: Line 12 & ESR room

  • B&G Foods, Inc, Hurlock MD

  • Conducted on

  • Prepared by

  • ESR & L12
  • Instructions: Conduct a GMP audit of the areas assigned to you. Note your findings below including the required corrective actions to be taken by the responsible department.

Enchilada Sauce Room (ESR)

  • Are the utensils clean, handled properly, or stored properly?

  • Area is clean of trash and debris & all trash receptacles are closed with lid on

  • Are the ingredients properly stored & labeled?

  • Equipment Cleanliness & Maintenance (no debris, no chipping paint, no foreign material, no tape, no unapproved temporary repairs, no rust, etc.)

  • Equipment parts & storage racks are clean

  • Flexible Hoses (Food hoses), Clean Parts and Storage tubs are off the floor, unused hoses stored on rack and capped ?

  • Enchilada Kettle Platform & Conveyors are clean & in good condition?

  • Magnet was inspected at startup & no foreign material observed?

  • Outside hopper is in sanitary condition ?

  • Floor scale is calibrated and functional ?

  • No leaks, condenstation or spills ?

  • No Standing Water

  • Utensils are in sanitary condition?

  • Pest Control

  • Walls, floors & ceiling Paint & Repair

Line 12 Ingredient Room

  • Are the utensils clean, handled properly, or stored properly?

  • Does the utensil sink have hot water?

  • Is the Glass Policy being followed?

  • Are the white ingredient buckets clean?

  • Are white pails & Ingredients labeled correctly?

  • Are the ingredient sheets being properly filled out?

  • Are the lot numbers for the ingredients being recorded?

  • Is the Ingredient Room scale calibrated?

  • Are Bulk oil / vinegar totes not leaking and drain valves capped off when not in use ?

  • No ingredient spilled on the floor is observed

  • Wooden pallets are not stored inside ingredient room

  • Pest Control

  • Walls, floors & ceiling Paint & Repair

Line 12 Depalletizer

  • Is there glass buildup in the De-palletizer?

  • Is the glass cleaner operating properly? Air rinse is on?

  • Is the Glass Policy being followed?

  • Pest Control

  • Walls, floors & ceiling Paint & Repair

Line 12 Process Area (Mix Deck, Filler, Cooling, Labeler, Case packer, Stacking)

  • Are the utensils clean, handled properly, or stored properly?

  • Area is clean of trash and debris & all trash receptacles are closed with lid on.

  • Does the utensil sink have hot water?

  • Are the correct ingredients being used in the slurry tank & Kettles?

  • Are QA Personnel verifying batch sheets for Intentional Adulteration?

  • Are the kettles reading and recording the correct temperature?

  • Is the magnet checked at the start of the day?

  • Underneath Kettle Deck is clean (no spills, leaks, mold, etc.)

  • Are the scales / flow meters / charts calibrated?

  • Directly observe a temperature check

  • Equipment Cleanliness & Maintenance (no debris, no chipping paint, no foreign material, no tape, no unapproved temporary repairs, no rust, etc.)<br>- Paste/Slurry Tanks<br>- Kettles<br>- Heat Exchanger<br>- Capper<br>- Can Seamer<br>- Fillers<br>- Cooling Tunnel

  • Are there any damaged glass or brittle plastic?

  • Are overhead & covers clean ?

  • Is the cooling tunnel clean & chlorine feeders working?

  • Are the records being filled out in real time?

  • Dud detector is functional and tested

  • No product on the floor is observed

  • Wooden pallets in good condition

  • No Condensation

  • No Standing Water

  • Pest Control

  • Walls, floors & ceiling - Paint & Repair

Food Defense

  • Is restricted access in place ?

  • No suspicious activity observed that could jeopardize food safety

Personnel & Safety

  • Are all personnel properly wearing their PPE?

  • Are all operators following the correct instructions and following all safety procedures?

  • Are personal items being stored on the line?

  • Employees are wearing company approved facemasks and no soiled facemask observed ?

Inspector Signature

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