Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Zone 1
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Sort
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Obsolete / Unused items have been removed
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Scrap wood / conduit / misc. items have been picked up
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Loose hardware is in the magnetic trays
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Anti seize, oil cans, copper tape, spray paint cans have been removed
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The tops of cabinets / hardware bins and walkways are clear
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Set in Order
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Location of hand tools is clear
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Location of spare equipment is clearly identifiable
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There are an adequate number of cleaning stations available
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Location of heat gloves is visible
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Spare parts are organized in cabinets or on shelves
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Shine
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Floor has been swept - no resin, floor dry or excessive amount of dirt
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Cool purging's have been picked up in an appropriate time
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The equipment is free of dirt and grime build up
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There are no oil leaks on the equipment
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The water baths are free of calcium / salt / hard water build up
Zone 2
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Sort
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Obsolete / Unused items have been removed
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Scrap wood / conduit / misc. items have been picked up
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Loose hardware is in the magnetic trays
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Anti seize, oil cans, copper tape, spray paint cans have been removed
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The tops of cabinets / hardware bins and walkways are clear
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Set in Order
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Location of hand tools is clear
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Location of spare equipment is clearly identifiable
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There are an adequate number of cleaning stations available
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Location of heat gloves is visible
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Spare parts are organized in cabinets or on shelves
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Shine
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Floor has been swept - no resin, floor dry or excessive amount of dirt
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Cool purging's have been picked up in an appropriate time
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The equipment is free of dirt and grime build up
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There are no oil leaks on the equipment
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Water baths are free of calcium / salt / hard water build up
Zone 3
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Sort
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Obsolete / Unused items have been removed
-
Scrap wood / conduit / misc. items have been picked up
-
Loose hardware is in the magnetic trays
-
Anti seize, oil cans, copper tape, spray paint cans have been removed
-
The tops of cabinets / hardware bins and walkways are clear
-
Set in Order
-
Location of hand tools is clear
-
Location of spare equipment is clearly identifiable
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There are an adequate number of cleaning stations available
-
Location of heat gloves is visible
-
Spare parts are organized in cabinets or on shelves
-
Shine
-
Floor has been swept - no resin, floor dry or excessive amount of dirt
-
Cool purging's have been picked up in an appropriate time
-
The equipment is free of dirt and grime build up
-
There are no oil leaks on the equipment
-
Water baths are free of calcium / salt / hard water build up
Zone 4
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Sort
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Obsolete / Unused items have been removed
-
Scrap wood / conduit / misc. items have been picked up
-
Loose hardware is in the magnetic trays
-
Anti seize, oil cans, copper tape, spray paint cans have been removed
-
The tops of cabinets / hardware bins and walkways are clear
-
Set in Order
-
Location of hand tools is clear
-
Location of spare equipment is clearly identifiable
-
There are an adequate number of cleaning stations available
-
Location of heat gloves is visible
-
Spare parts are organized in cabinets or on shelves
-
Shine
-
Floor has been swept - no resin, floor dry or excessive amount of dirt
-
Cool purging's have been picked up in an appropriate time
-
The equipment is free of dirt and grime build up
-
There are no oil leaks on the equipment
-
Water baths are free of calcium / salt / hard water build up
Zone 5
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Sort
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Obsolete / Unused items have been removed
-
Scrap wood / conduit / misc. items have been picked up
-
Loose hardware is in the magnetic trays
-
Anti seize, oil cans, copper tape, spray paint cans have been removed
-
The tops of cabinets / hardware bins and walkways are clear
-
Set in Order
-
Location of hand tools is clear
-
Location of spare equipment is clearly identifiable
-
There are an adequate number of cleaning stations available
-
Location of heat gloves is visible
-
Spare parts are organized in cabinets or on shelves
-
Shine
-
Floor has been swept - no resin, floor dry or excessive amount of dirt
-
Cool purging's have been picked up in an appropriate time
-
The equipment is free of dirt and grime build up
-
There are no oil leaks on the equipment
-
Water baths are free of calcium / salt / hard water build up
Zone 6
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Sort
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Obsolete / Unused items have been removed
-
Scrap wood / conduit / misc. items have been picked up
-
Loose hardware is in the magnetic trays
-
Anti seize, oil cans, copper tape, spray paint cans have been removed
-
The tops of cabinets / hardware bins and walkways are clear
-
Set in Order
-
Location of hand tools is clear
-
Location of spare equipment is clearly identifiable
-
There are an adequate number of cleaning stations available
-
Locations of heat gloves is visible
-
Spare parts are organized in cabinets or on shelves
-
Shine
-
Floor has been swept - no resin, floor dry or excessive amount of dirt
-
Cool purging's have been picked up in an appropriate time
-
The equipment is free of dirt and grime build up
-
There are no oil leaks on the equipment
-
Water baths are free of calcium / salt / hard water build up
Zone 7
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Zone 7
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Sort
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Obsolete / Unused items have been removed
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Scrap wood / conduit / misc. items have been picked up
-
Loose hardware is in the magnetic trays
-
Anti seize, oil cans, copper tape, spray paint cans have been removed
-
The tops of cabinets / hardware bins and walkways are clear
-
Set in Order
-
Location of hand tools is clear
-
Location of spare equipment is clearly identifiable
-
There are an adequate number of cleaning stations available
-
Location of heat gloves is visible
-
Spare parts are organized in cabinets or on shelves
-
Shine
-
Floor has been swept - no resin, floor dry or excessive amount of dirt
-
Cool purging's have been picked up in an appropriate time
-
The equipment is free of dirt and grime build up
-
There are no oil leaks on the equipment
-
Water baths are free of calcium / salt / hard water build up
Zone 8
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Zone 8
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Sort
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Obsolete / Unused items have been removed
-
Scrap wood / conduit / misc. items have been picked up
-
Loose hardware is in the magnetic trays
-
Anti seize, oil cans, copper tape, spray paint cans have been removed
-
The tops of cabinets / hardware bins and walkways are clear
-
Set in Order
-
Location of hand tools is clear
-
Location of spare equipment is clearly identifiable
-
There are an adequate number of cleaning stations available
-
Location of heat gloves is visible
-
Spare parts are organized in cabinets or on shelves
-
Shine
-
Floor has been swept - no resin, floor dry or excessive amount of dirt
-
Cool purging's have been picked up in an appropriate time
-
The equipment is free of dirt and grime build up
-
There are no oil leaks on the equipment
-
Water baths are free of calcium / salt / hard water build up
Zone 9
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Zone 9
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Sort
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Obsolete / Unused items have been removed
-
Scrap wood / conduit / misc. items have been picked up
-
Loose hardware is in the magnetic trays
-
Anti seize, oil cans, copper tape, spray paint cans have been removed
-
The top of cabinets / hardware bins and walkways are clear
-
Set in Order
-
Location of hand tools is clear
-
Location of spare equipment is clearly identifiable
-
There are an adequate number of cleaning stations available
-
Location of heat gloves is visible
-
Spare parts are organized in cabinets or on shelves
-
Shine
-
Floor has been swept - no resin, floor dry or excessive amount of dirt
-
Cool purging's have been picked up in an appropriate time
-
The equipment is free of dirt and grime build up
-
There are no oil leaks on equipment
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Water baths are free of calcium / salt / hard water build up
Zone 10
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Zone 10
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Sort
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Obsolete / Unused items have been removed
-
Scrap wood / conduit / misc. items have been picked up
-
Loose hardware is in the magnetic trays
-
Anti seize, oil cans, copper tape, spray paint cans have been removed
-
The top of cabinets / hardware bins and walkways are clear
-
Set in Order
-
Location of hand tools is clear
-
Location of spare equipment is clearly identifiable
-
There are an adequate number of cleaning stations available
-
Location of heat gloves is visible
-
Spare parts are organized in cabinets or on shelves
-
Shine
-
Floor has been swept - no resin, floor dry or excessive amount of dirt
-
Cool purging's have been picked up in an appropriate time
-
The equipment is free of dirt and grime build up
-
There are no oil leaks on the equipment
-
Water baths are free of calcium / salt / hard water build up
Zone 11
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Zone 11
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Sort
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Obsolete / Unused items have been removed
-
Scrap wood / conduit / misc. items have been picked up
-
Loose hardware is in the magnetic trays
-
Anti seize, oil cans, copper tape, spray paint cans have been removed
-
The top of cabinets / hardware bins and walkways are clear
-
Set in Order
-
Location of hand tools is clear
-
Location of spare equipment is clearly identifiable
-
There are an adequate number of cleaning stations available
-
Location of heat gloves is visible
-
Spare parts are organized in cabinets or on shelves
-
Shine
-
Floor has been swept - no resin, floor dry or excessive amount of dirt
-
Cool purging's have been picked up in an appropriate time
-
The equipment is free of dirt and grime build up
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There are no oil leaks on the equipment
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Water baths are free of calcium / salt / had water build up
Red Tag Zone
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Sort - Have items been dispositioned within 1 month
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Set in Order - Red tags are available, Items are stored in an Organized fashion
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Shine - The area is clean (free of oils spills, dirt, loose pallets, etc.)
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Standardize - All items have a red tag attached and it's filled out completely
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Sustain - Red tag zone procedure is displayed
Standardize
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Where is the plant at with Standardize
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Shadow foam / boards , visual controls have been created for hand tools and cleaning stations
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Location of items is visual, color coding is being used
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Kanban is being used
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SOP's are being displayed
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Cleaning stations have a consistent layout
Sustain
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How is the plant doing at sustaining the improvements that have been made
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All hand tools / brooms / cleaning tools are in their place
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Spare / Extra equipment is in it's place
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Kanban items are being replenished in an appropriate time
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5S / Improvement leaders have been identified
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Monthly 5S audits are being performed and documented
