Information
-
Document No.
-
Audit Title
-
Client / Site
-
Conducted on
-
Prepared by
Production Area
Red Tag Zone
-
Red Tag Zone - Location has been identified and marked on the floor (If answer is "No" skip to Sort)
-
Sort - All items have been dispositioned within 1 month
-
Set in Order - Red tags on the items, they are stored in an organized fashion
-
Shine - Is clean (Free of oils spills, dirt, loose pallets, etc.)
-
Standardized - Red tag SOP is displayed, and Tags are available
-
Sustain - Red tag zone SOP is being followed
Sort
-
Sort
-
Obsolete / Un-used items have been removed
-
55 Gallon barrels are not being used
-
Loose hardware is in the magnetic trays
-
Anti seize, oil cans, copper tape have been picked up
-
Hand tools are not loose on equipment
-
Personal items (Pop cans, water bottles, snack bags, etc.) have been picked up
-
Dirty rags are not laying in/on equipment
-
There are no Items on top of cabinets/hardware bins
-
There are multiple heat gloves in same location on equipment
-
Walkways / mezzanine are clear
Set in Order
-
Set in Order
-
Location of hand tools clear (shadow boards)
-
Location of spare equipment identified (sock tubes, perforators, etc.)
-
There are an adequate number of cleaning stations (easy to locate)
-
Location for heat gloves is clear
-
Garbage can locations clear
-
Extra inventory labeled (twine, tape pallets, etc.)
-
Spare parts are organized in cabinets or on shelves
-
Location for ladders identified
-
Purging PPE location identified
-
Location for personal items (coats, water bottles, etc.) is clear
Shine
-
Shine
-
Floors have been swept
-
Resin on floor has been cleaned up
-
Cool purgings have been picked up
-
Dirt / Grime has been removed from the extruders and corrugators
-
Grease / Oil has been cleaned off the perforators
-
Half used tape rolls have been picked up
-
Floor dry is only used as a temporary solution
-
Water on the floor has been squeegeed / mopped up
-
Equipment is free of oil leaks
-
Water baths are free of calcium / salt build up
Standardize
-
Standardize
-
Shadow boards / Visual controls are being used for tools
-
Color coding is being used
-
Kanban is being used for screens, tape rolls, twine and other inventory
-
Cleaning stations have a consistent layout
-
Garbage cans are consistent have wheels and handles
Sustain
-
Sustain
-
Spare equipment / Tools are in their place (none are missing)
-
Cleaning stations are complete (all items are present, no extra items)
-
Monthly 5S audits are being conducted and saved
-
Kanban items are being replenished
-
New employees are being trained in 5S (doesn't include temporary employees)
-
Zones have been mapped out and color coded
