Certificates

  • Crane/Hoist/Winch

  • Co monitoring

Checklists

  • Forklift

  • Extinguishers

  • Ladder inspection

  • Monthly Plant/Yard Audit

  • First Aid Tracking - Number for Tracking

Other Administrative Documents - Office

  • LOTO Training Current

  • Site Map Complete and Adequate

  • Safety Committee Documentation

  • Tool Box Talk Documentation

  • Evacuation Plan posted and Adequate

  • Exits and Exit Routes Free of Debris

  • GHS/HAZ Com chemicals communicated

  • Safety Training Completed for New Employees

  • Annual training completed for all employees

  • Blood borne kit available and Adequate

  • First Aid kit available and Adequate

  • Extra bio hazard bags available

  • Forklift training records

Plant Administration

  • First Aid kits available and Adequate

  • First Aid Tracking completed

  • SDS book available and Adequate

  • Plant location and address posted

  • 911 numbers posted (Hospital, Fire, Police)

  • Poison control numbers posted

  • OSHA Posters posted and Current

  • Evacuation Plan posted and Adequate

  • Accident procedure posted

  • Accident investigation forms available

  • Blood Borne kit available and Adequate

  • Sharps container available and convenient

  • Sharps log present

  • Eye wash stations installed and current

Plant PPE

  • Safety knives used when possible

  • Ear plugs/muff available and worn

  • Safety glasses available and worn

  • Face shields available and worn

  • Welding hoods available

  • Heat resistant gloves available and worn

  • Purging jackets available and worn

  • Purging hoods available and worn

  • Cut resistant gloves available and worn

  • Proper clothing worn/enforced

Plant Housekeeping/Fire Safety/Exits

  • Floors clean, dry, organized

  • All doors are functional

  • Exits clear of debris

  • Exit Routes clear of debris

  • Exterior exit routes clear of debris

  • Designated walkways clear of debris

  • Emergency lighting adequately placed

  • Emergency lighting in working order

  • Exit signs adequately placed

  • Exit signs working properly

  • Overhead doors free of debris

  • Fire extinguishers adequately placed

  • Fire extinguishers inspected annually

  • Fire extinguishers inspected monthly

  • Flammable rags kept in proper container

  • Flammable cabinets installed and used

  • Heaters free of flammable items nearby

  • Unused equipment properly stored

  • Other equipment properly stored/mounted

  • Pallets stacked straight

  • Twine and sock stacked properly

  • Pallet racking anchored properly

  • Pallet racking posted with load limits

  • Items on pallet racking safely stored

  • Purgings picked up and stored properly

Plant Electrical

  • Electrical doors closed

  • Electrical cabinets clear of debris

  • Safe electrical clearance

  • All breakers labeled properly

  • No exposed wires present

  • All wires are in good condition (no bare wires)

  • All electrical connections are tight

  • All knockout plugs in electrical boxes are present

  • All electrical cords/leads in good condition

  • 12 gauge or larger extension cords

  • Class C fire extinguisher present in MCC room

  • Wire nuts or heater studs are not exposed

  • All strain reliefs adequately installed

  • Ceramic covers being used on heater bands

  • Transformers are securely fastened

  • Electrical boxes are securely fastened

  • Cord drops installed where needed

  • Extension cords used only as temporary

  • Outlets in good condition

  • Conduit straight and not damaged

  • Perforator interlocks installed

  • Perforator interlocks properly functioning

  • SAF starts installed where needed

  • LOTO procedures posted on or near all equipment

  • LOTO procedures adequate and accurate

  • LOTO being followed per tracking log

  • LOTO materials available and Adequate

Plant Machine guarding

  • Extruder gear box guarding adequate

  • Extruder drive motor guarding adequate

  • Screen changer guarding adequate

  • Melt pump guarding adequate

  • Purging guard in place and Adequate

  • Purging guard being used

  • Purging chains and signs installed and used

  • Corrugator gearbox guarding adequate

  • Corrugator track guarding adequate

  • Corrugator handrails adequate if applicable

  • Corrugator upstream guarding adequate

  • Corrugator downstream guarding adequate

  • Water bath guarding adequate

  • Haul-off/pulling wheels guarding adequate

  • Perforator guarding adequate

  • Drill presses have chuck guards adequate

  • Drill presses securely anchored

  • Bandsaw guarding adequate

  • Bandsaw guards adjusted correctly per part

  • Bench grinders securely anchored

  • Bench grinder tongue guard within 1/4"

  • Bench grinder tool rest within 1/8"

  • Bench grinder wheel ring tested

  • Coiler guarding adequate

  • Striper hose in good working order no leaks

  • Guarding on auxiliary equipment is adequate

Plant GHS

  • Extruder free of oil leaks

  • Corrugators free of oil leaks

  • Resin spills contained (no open drains)

  • Perforator free of oil leaks

  • Vacuum pumps free of oil leaks

  • Oil stored in adequate area

  • All flammables stored in cabinets

  • Spill containment for bulk oil

  • Extra acetylene and oxygen tanks stored 25' apart

  • Acetylene and oxygen properly secured

  • Liquid propane tanks stored properly

Plant Mezzanine/Stairs

  • Mezzanine storage labeled with 3x5" limits

  • Mezzanine storage has adequate handrails

  • Items stored on mezzanine are secure

  • All other handrails are adequate

  • Stairways meet OSHA standards

  • Stairways are clear and unobstructed

  • Handrails on stairways are secure (200#)

  • Mobile stairs are in good condition/straight

  • Mobile stairs have not been modified

Plant Forklift

  • Seat belt installed and functional

  • Seat is in factory condition

  • Lights, break lights, flashers functional

  • Horn functional

  • Liquid propane tank (if LP) secured properly

  • Liquid propane tank (if LP) alignment pin ok

  • Forklift parked properly (break engauged, forks down)

Plant Miscellaneous items

  • Bag compactor functioning properly

  • Trash compactor functioning properly

  • Cardboard compactor functioning properly

  • Steel racks properly anchored (1 per leg)

  • Steel racks labeled with 3x5" load rating

  • Steel racks sufficient to hold current load

  • Air wands/hoses are approved

  • Brooms/Shovels have factory handles

Extra credit Opportunities

  • Convex mirrors installed on blinder corners

  • Forklift traffic signs

  • Clearly marked walkways

  • Extra efforts to protect property (list in notes)

Yard PPE

  • Ear plugs/muffs available

  • Proper footwear (observed)

  • Safety vests or Hi-Vis shirts being worn

  • Safety glasses being worn

  • Rain gear available

  • Safety knives available and used

  • Cut resistant gloves available

  • Cold weather gloves available

  • Insulated rubber gloves for fueling provided

Yard forklift

  • First Aid Kits Available And Adequate

  • Windows are free of cracks/breaks

  • Windows are clean and clear

  • Fire extinguisher present and current

  • Lights, brake lights, flashers functional

  • Mast is free of defects, cracks or damage

  • Seat belts installed and functional

  • Operating speed is adequate

  • All operators are certified

  • Forklifts properly parked

Yard proper handling procedures/misc

  • Proper lifting techniques (observed)

  • Tie down ladders available and used for vans

  • Mobile steps available and used for vans

  • Wheel chocks available and used

  • Trailer jacks available for docked vans

  • Trailer jacks being used for docked vans

  • Dock areas clean and free of debris

  • Dock lighting is adequate and functional

  • Drainage is controlled adequately

  • Ratchet straps function properly

  • Straps are undamaged - good working order

  • Pipe is reasonably and safely stacked

  • Lanes are adequate width for loading

  • Lanes are adequate width for traffic flow

  • Forklift attachments are adequate

  • Forklift attachments are not bent

  • Forklift attachments are free of cracks/defects

Yard housekeeping

  • Twine is reasonably picked up and disposed

  • All vehicles are parked in adequate areas

  • Proper dust control measures in place

  • Fittings area reasonably organized

  • Center cores are neatly stacked

  • Center cores are not scattered throughout

Yard environmental

  • Signage clearly posted for customers

  • Speed limits posted and followed

  • Fuel tank berming is adequate

  • Fuel tanks are protected against damage

  • Fuel tanks have adequate signage

  • Meeting place for emergencies is understood

  • Adequate and fresh water is provided

  • Restrooms are adequate and nearby

  • Adequate shaded area available for breaks

Yard trucks/trailers/other yard vehicles

  • Truck windshields are free of cracks

  • Pickup windshields are free of cracks

  • Truck lights appear to be in good condition

  • Pickup lights appear to be in good condition

  • Trailer lights appear to be in good condition

  • Safety chains present on slant undercarriage

  • Truck tires appear to be in good condition

  • Trailer tires appear to be in good condition

Other

  • No miscellaneous safety infractions present

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