Machine Inspection Report

Title Page

Machine QC Checklist
Conducted on
Prepared by
Machine Serial Number

CHECK LIST

MACHINE QC CHECKLIST

Customer
Machine type
Machine number
Date of dispatch

MECHANICAL CHECK LIST

EXTRUDER
Extruder Screw
ATTACH QC
Please state reason
Extruder barrel
Vented
EXTRUDER GEARBOX
Type
OTHER
Main Motor Speed
Extruder Gearbox Serial #
Gearbox Pulley Size
Belt Type/Number
Extruder Gearbox Ratio
Machine Frequency
COMPACTOR (if applicable)
Compactor Motor Pulley Size
Compactor Driven Pulley Size
Belt Type/Number
DICER (if applicable)
Dicer Gearbox Type
Serial #
Knife Cassette
OTHER
ROLLFEED (if applicable)
Rollfeed Gearbox Type
Serial #
Rollers
OTHER
REELSTAND (if applicable)
Reelstand
OTHER
SCREENCHANGER (if applicable)
Type
Serial #
SCREENCHANGER TRANSDUCER
DIE FACE TYPE
DIE FACE HOLES
OTHER
DIE FACE TRANSDUCER
Type
OTHER
Serial #
SHREDDER
OTHER
Rotor Type
Motor Power
Gearbox Ratio
Serial Numbers (if applicable)
TRIM CONVEYING (if applicable)
Venturi Type
Fan/Silencer (Kw)
Inline Silencer/Dia

ELECTRICAL CHECK LIST

EXTRUDER MOTOR
Make
KW
Amps
RPM
Volts
Motor Connected In
Tightness Check
EXTRUDER DRIVE
Make
Serial Number
POWER MODULE
Make
Serial Number
KW
Make
KW
EXTRUDER COOLING FAN
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
DICER MOTOR
Make
KW
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
DICER DRIVE CU
Make
Serial Number
POWER MODULE
Make
Serial Number
KW
AUGER MOTOR
Make
KW
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
AUGER DRIVE
Make
Serial Number
POWER MODULE
Make
Serial Number
KW
AUGER COOLING FAN
Make
SHREDDER MOTOR
Make
KW
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
CENTRIFUGE
Make
KW
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
WATER PUMP
Make
KW
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
HEAT EXCHANGER PUMP
Make
KW
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
GRANULAR FAN MOTOR
Make
KW
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
HYDRAULIC PUMP
Make
KW
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
ELAVATOR
Make
KW
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
VACUUM PUMP
Make
KW
Amps
RPM
Volts
Tightness Check
Frame Size
Motor Connected In
Tightness Check
VACUUM CIRCULATION PUMP
Make
Make
KW
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
ROLLFEED MOTOR
Make
Make
KW
Amps
RPM
Volts
Frame Size
Motor Connected In
Tightness Check
ROLLFEED DRIVE
Serial Number
Power Module
Serial Numebr
HEATER COOLING FANS (EBM)
Zone 1
Zone 2
Zone 3
Zone 4
Zone 5
Zone 6
Zone 7
Zone 8

CIRCUIT BREAKERS & PROTECTION HARDWARE CHECKS

Main Isolator / Load A / Phase TP&N / Ref 3Q
Extruder Drive / Load A / Phase TP / Ref 4Q
Extruder Cooling Fan / Load A / Phase L / Ref 4Q
Dicer Drive / Load A / Phase L / Ref 8Q
Rollfeed Drive / Load A / Phase L / Ref 9Q
Auger Drive / Load A / Phase TP / Ref 7Q
Shredder / Load A / Phase TP / Ref 5Q
Centrifuge / Load A / Phase TP / Ref 6Q
Water Pump / Load A / Phase TP / Ref 6Q
Granule Fan 2 / Load A / Phase TP / Ref 6Q
Heat Exchanger Pump / Load A / Phase TP / Ref 6Q
Hydraulic Pump / Load A / Phase TP / Ref 6Q
Elevator / Load A / Phase TP / Ref 6Q
Metal Detector / Load A / Phase L+N / Ref 6Q
Vacuum Pump / Load A / Phase TP / Ref 6Q
Vac Circulation Pump / Load A / Phase TP / Ref 6Q
Socket / Load A / Phase L+N / Ref 3Q
Auger Cooling Fan / Load A / Phase L / Ref 7Q
Ram FWD / Load A / 24VDC / Ref 21F
Ram REV / Load A / 24VDC / Ref 21F
SIEMENS RELAY's & MCB's
Solid State Relay Zone 1 / Siemens 3RF2320-AA02 / Phase L
Solid State Relay Zone 2 / Siemens 3RF2320-AA02 / Phase L
Solid State Relay Zone 3 / Siemens 3RF2320-AA02 / Phase L
Solid State Relay Zone 4 / Siemens 3RF2320-AA02 / Phase L
Solid State Relay Zone 5 / Siemens 3RF2320-AA02 / Phase L
Solid State Relay Zone 6 / Siemens 3RF2320-AA02 / Phase L
Solid State Relay Zone 7 / Siemens 3RF2320-AA02 / Phase L
Solid State Relay Zone 8 / Siemens 3RF2320-AA02 / Phase L
Heater Cooling Fan Zone 1 / Siemens Mcb 5SY41-D1A / Ref 11Q
Heater Cooling Fan Zone 2 / Siemens Mcb 5SY41-D1A / Ref 11Q
Heater Cooling Fan Zone 3 / Siemens Mcb 5SY41-D1A / Ref 11Q
Heater Cooling Fan Zone 5 / Siemens Mcb 5SY41-D1A / Ref 11Q
Heater Cooling Fan Zone 6 / Siemens Mcb 5SY41-D1A / Ref 11Q
Taper Barrel (Zone 1) / Load A / Bussman Rapid Blow / Phase L / Ref 10F
Barrel Heater (Zone 2) / Load A / Bussman Rapid Blow / Phase L / Ref 10F
Barrel Heater (Zone 3) / Load A / Bussman Rapid Blow / Phase L / Ref 10F
Vent (Zone 4) / Load A / Bussman Rapid Blow / Phase L / Ref 10F
Barrel Heater (Zone 5) / Load A / Bussman Rapid Blow / Phase L / Ref 10F
Barrel Heater (Zone 6) / Load A / Bussman Rapid Blow / Phase L / Ref 10F
Screen Changer (Zone 7) / Load A / Bussman Rapid Blow / Phase L / Ref 10F
Die Heater (Zone 8) / Load A / Bussman Rapid Blow / Phase L / Ref 10F
Transducer PSU / Load A / Siemens MCB 5SY41 / Phase L&N / Ref 3Q
Control PSU / Load A / Siemens MCB 5SY41 / Phase L&N / Ref 3Q
Control Supply / Siemens MCB 5SY41-D_D_D_24VDC / Ref 3Q / 3Q / 3Q
Transducer Fuse / Load mA / Limitron Fuse Link / 24VDC / Ref 17F
Hydrolic Pack Fuse / Load mA / Limitron Fuse Link / 24VDC / Ref 3F
Panel Cooling Fans / Load A / Bussman Fuse Link / Phase L / Ref 3F
Miscellaneous
Transducer Make
Model
Serial Number
24VDC
mA
Bar
PLC
Type
Screen
Serial Number
CPU: 1214 CPU / 14DI / 10DQ / 2AI
Part Number: 214-1AG40-0XB0
Cards: S7-1200 16 DI 16 DQ DC/DC
Part Number: 6ES7-223-1BL32-0XB0
Cards: S7-1200 16 DI 16 DQ DC/DC
Part Number: 6ES7-223-1BL32-0XB0
Cards: S7-1200 4AI
Part Number: 6ES7-231-4HD32-0XB0
Cards: S7-1200 8TC
Part Number: 6ES7-231-5QF32-0XB0
Safety Relay 12K1
HMI LANGUAGES
- ENGLISH
- FRENCH
- GERMAN
- POLISH
- RUSSIAN
- SPANISH
- OTHER
OTHER
Does Machine have DTEC Installed
Check all wriring & components match the electrical drawings
Check all terminations are tight
Check all overloads / Fuses / Manual motor starters / Mcb's & Contactors are rated and set correctly
Any discrepancies should be noted below

SECTION THREE - TEST SHEET

Was machine tested with customer supplied material?
Please state material type and form
Temperature Profile in ° C. Machine Pressure in Bar
ZONE 1 SET
ZONE 1 ACTUAL
ZONE 2 SET
ZONE 2 ACTUAL
ZONE 3 SET
ZONE 3 ACTUAL
ZONE 4 SET
ZONE 4 ACTUAL
ZONE 5 SET
ZONE 5 ACTUAL
ZONE 6 SET
ZONE 6 ACTUAL
ZONE 7 SET
ZONE 7 ACTUAL
ZONE 8 SET
ZONE 8 ACTUAL
Machine Amps
Percentage Speed
Screen Pressure
Screen pressure Alarm Set Point
Die Face Pressure
Die Face pressure Alarm Set Point
Feed Method
OTHER
Knife Speed
Blade Type & Configuration
Dieface Configuration
Filter Mesh Size
Maximum Output (kg)
Test Length
Comments
Machine Test/Trial
Does this meet order confirmation values?
State reasons
Have you read the customer's order?
Has the machine been built to the costumer's order?
Are spares being sent with the machine?
Please attach a copy of the list of spares sent
Is there a manual with the machine?
Please state reasons
Is there a cabinet key
Please state reasons
Do you have a copy of the electrical check list?
Is there anything outstanding?
Please specify

SECTION FOUR - PACKING LIST

Customer
Machine Serial Number
PALLET 1
PALLET 2
PALLET 3

General Comments

Comments or additional information
Add any additional relevant photos

Sign Off

I confirm that the above QC checklist and packing list were completed to my satisfaction. Any comments or additional information will have been added to the comments section
Inspector Name and Signature