NYX Level 2 LPA - Manufacturing

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• Select date

  Date

Manufacturing

• House keeping: Plant walk through to verify plant cleanliness inside and outside.<br>Are aisles clear?<br>Oil in the floor?<br>Plastic pellets on the floor?<br>Part not stored on top of flammable storage cabinets.

  Yes

  No

  N/A

• All items not necessary to performing work are removed from the workplace; only tools, fixtures, gages and products are present at work stations.

  Yes

  No

  N/A

• Are the fire exits and extinguishers not blocked? Is fire extinguisher PM completed as per schedule along with monthly visual inspection?

  Yes

  No

  N/A

• Are spill kits present as per the evacuation plan and are all contents present in the spill kits?

  Yes

  No

  N/A

• Are returnable containers at the press clean and previous labels removed?

  Yes

  No

  N/A

• Is the material concentrate sealed to protect from contamination? (Look for covered containers)

  Yes

  No

  N/A

• Is the waste properly disposed of as per the waste disposal instruction at press? (Verify plastic scrap is disposed in the red bin, rags are disposed in the rag container, paper is disposed in the marked recyclable container, cardboard disposed in the cardboard containers)

  Yes

  No

  N/A

• Are the correct material, color concentrate, and components being used as per Control Plan? (Compare the Material Identification Tag Color Codes and Component part # to the BOM and Control Plan)

  Yes

  No

  N/A

• If ran by concentrate, is the mix ratio correct and recorded? (Verify mix ratio on the FPA and color concentrate setup sheet (if applicable) with the Control Plan)

  Yes

  No

  N/A

• Are all applicable sections on FPA sheet completed and signed by appropriate personnel? (Look for signatures of all appropriate personnel and the date)

  Yes

  No

  N/A

• Does the Material Handler, Team Leader, Quality Inspector and Supervisor know when FPA is required?

  Yes

  No

  N/A

• Is the packaging instruction available and parts packed per the packaging instruction?

  Yes

  No

  N/A

• Are all parts and/or components in a designated area?

  Yes

  No

  N/A

• Is the date wheel on the part or on the part label correct?

  Yes

  No

  N/A

• Does the process setup exist and is it approved by the process engineer? Is the mold # and press # on the setup sheet and are they accurate?

  Yes

  No

  N/A

• Does the process verification sheet exist and is it being used? Is change history being recorded? (All 3 shifts) (verify current process parameters with master setup sheet. Verify process verification sheet and process change log)

  Yes

  No

  N/A

• Does the current cell layout match the master cell layout? (Fixtures, conveyors, scrap bins, finished containers, ect) Compare actual cell layout to master cell layout)

  Yes

  No

  N/A

• Does the tool, fixture, gage have the customer property tag identification?

  Yes

  No

  N/A

• Is the tool PM completed as per the schedule?

  Yes

  No

  N/A

• Is any equipment or machines which are not in use turned off?

  Yes

  No

  N/A

• Are the level 1 layered audits performed as per schedule? And all issues from level 1 closed?

  Yes

  No

  N/A

• Are Honda labels being kept separate from other OEM labels?

  Yes

  No

  N/A

• Is there a visual aid at the 920/930 Packing area and are the Packers following it?

  Yes

  No

  N/A

• Are Process Techs signing the Production Sheet for start up scrap?

  Yes

  No

  N/A

• Are the assembly fixtures free from any reset keys?

  Yes

  No

  N/A

• Are label verification sheets being used on 920/930 when there is a part number change?

  Yes

  No

  N/A