PM Maintenance Bobst Cutter - Folder

• Conducted on

  Date

• Prepared by

• Location
  Address

• Fitter Signature

  Sign

• Electrician Signature

  Sign

Slotter

• Operation of slotter - Check operation of slotter & lap cutter - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  Done

  Not Done

  N/A

• Interlocking - Check interlocking between components

  Done

  Not Done

  N/A

• Chains - Check the tension of the chains & adjust if necessary

  Done

  Not Done

  N/A

• Anvils - Check the surface state of the scoring, blade & lap anvils

  Done

  Not Done

  N/A

• Please take 4 measurements between the creasing head and anvil when fully open.

• Creasing head 1 (mm)

• Creasing head 2 (mm)

• Creasing head 3 (mm)

• Creasing head 4 (mm)

• Blades - Check condition of slotter & lap cutter blades

  Done

  Not Done

  N/A

• Guides - Check he gap between the guides & the units, replace wear pads if necessary

  Done

  Not Done

  N/A

• Monthly Greasing - Complete greasing as scheduled as per drawing below.

  Done

  Not Done

  N/A

• Lubrication Legend
  A2 - Omala S2 G 150
  E1 - Gadus S2 V220 0
  E4 - Gadus S2 V220 2
  E7 - Gadus S2 V220 00

  

• 

Die Cutter

• Operation of die cutter - Check operation of die cutter - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  Done

  Not Done

  N/A

• Photocell & Limit switch operation - Clean all photocells / limit switches & check operation

  Done

  Not Done

  N/A

• Pneumatic Circuits - Check operation of electro valves

  Done

  Not Done

  N/A

• Encoders - Check condition of encoder & gear - report any anomalies immediately

  Done

  Not Done

  N/A

• Panel & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  Done

  Not Done

  N/A

• Interlocking - Check interlocking between components

  Done

  Not Done

  N/A

• Chains - Check the tension of chains & set the chain adjuster

  Done

  Not Done

  N/A

• Vibration Checks - Check the parts subject to vibration are firmly attached

  Done

  Not Done

  N/A

• Intake Turbine - Electrically isolate & check for dirt / obstructions

  Done

  Not Done

  N/A

• Cutting Devices - Check the condition of cutting devices, replace if required

  Done

  Not Done

  N/A

• Belts - Check the condition & tension of synchronous belts, cariable speed anvil belts & vacuum transfer section belts

  Done

  Not Done

  N/A

• Folding Arm Covers - Remove both folding arm covers & clear waste / debris

  Done

  Not Done

  N/A

• Guarding's - Remove extra guards to expose drive belts for cleaning drive belts & rollers

  Done

  Not Done

  N/A

• Lubrication - Check & lubricate all points as per drawing below

  Done

  Not Done

  N/A

• Lubrication Legend
  A2 - Omala S2 G 150
  E1 - Gadus S2 V220 0
  E4 - Gadus S2 V220 2
  E7 - Gadus S2 V220 00

  

• 

• 

Folder

• Operation of folder - Check operation of folding section - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  Done

  Not Done

  N/A

• Photocell operation - Clean all photocells / limit switches & check operation

  Done

  Not Done

  N/A

• Encoders - Check condition of encoder & gear - report any anomalies immediately

  Done

  Not Done

  N/A

• Panel, Suction Fans & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  Done

  Not Done

  N/A

• Pneumatic Circuits - Check operation of electro valves

  Done

  Not Done

  N/A

• Conveyor Belts - Test the conveyor belts, remove guarding & remove dirt / debris

  Done

  Not Done

  N/A

• Glue Nozzles - Clean & lubricate parts under the gluer to prevent glue splashes sticking

  Done

  Not Done

  N/A

• Glue Circuit - Check the gluing circuit, check tightness, refasten the sleeves & joints if necessary

  Done

  Not Done

  N/A

• Vibration Checks - Check the parts subject to vibration are firmly attached

  Done

  Not Done

  N/A

• Transport Nuts - Check the play of transport nuts

  Done

  Not Done

  N/A

• Chains - Check the tension of chains & set the chain adjuster

  Done

  Not Done

  N/A

• Screws - Clean the movement screws & shafts - spray with wax polish

  Done

  Not Done

  N/A

• Check and Enter the thickness of the Folding Belts

  Done

  Not Done

  N/A

• Operator Side Thickness

• Drive Side Thickness

• Drive belts / Gears - Check condition & clean belts as required - report any anomalies

  Done

  Not Done

  N/A

• Lubrication - Check & lubricate all points as per drawing below

  Done

  Not Done

  N/A

• Lubrication Legend
  A2 - Omala S2 G 150
  E1 - Gadus S2 V220 0
  E4 - Gadus S2 V220 2
  E7 - Gadus S2 V220 00

  

• 

• 

• 

Hand Back Check List

• General - Ensure that all tools and equipment have been removed and area is clean and tidy

  Done

  Not Done

• Enter full details why this wasn't done.

• Safety Guards - Ensure that all guards are refitted and secured correctly

  Done

  Not Done

• Enter full details why this wasn't done.

• Machine Start up - Removal of lockout/tagout devices and carry out power up procedure

  Done

  Not Done

• Enter full details why this wasn't done.

• Emergency systems - Test operation of all emergency systems located as per drawing below

  Done

  Not Done

• Enter full details why this wasn't done.

• 

• Production Start Up - Monitor operation of machine and confirm with supervisor that equipment is operating satisfactory

  Done

  Not Done

• Enter full details why this wasn't done.

General

• Add any general notes here

• PM Start Time

  Date

• PM End Time

  Date

• Fitter please enter amount of time you were pulled away from the machine

• Electrician please enter amount of time you were pulled away from the machine

• Machine Supervisor Signature

  Sign

• Shift Manager Signature

  Sign

• Engineer Supervisor Signature

  Sign