• Fitter Signature

  • Electrician Signature

Slotter

  • Operation of slotter - Check operation of slotter & lap cutter - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  • Interlocking - Check interlocking between components

  • Chains - Check the tension of the chains & adjust if necessary

  • Anvils - Check the surface state of the scoring, blade & lap anvils

  • Please take 4 measurements between the creasing head and anvil when fully open.

  • Creasing head 1 (mm)

  • Creasing head 2 (mm)

  • Creasing head 3 (mm)

  • Creasing head 4 (mm)

  • Blades - Check condition of slotter & lap cutter blades

  • Guides - Check he gap between the guides & the units, replace wear pads if necessary

  • Monthly Greasing - Complete greasing as scheduled as per drawing below.

  • Lubrication Legend
    A2 - Omala S2 G 150
    E1 - Gadus S2 V220 0
    E4 - Gadus S2 V220 2
    E7 - Gadus S2 V220 00

    Bobst PM 8.png
  • Bobst PM 19.png

Die Cutter

  • Operation of die cutter - Check operation of die cutter - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  • Photocell & Limit switch operation - Clean all photocells / limit switches & check operation

  • Pneumatic Circuits - Check operation of electro valves

  • Encoders - Check condition of encoder & gear - report any anomalies immediately

  • Panel & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  • Interlocking - Check interlocking between components

  • Chains - Check the tension of chains & set the chain adjuster

  • Vibration Checks - Check the parts subject to vibration are firmly attached

  • Intake Turbine - Electrically isolate & check for dirt / obstructions

  • Cutting Devices - Check the condition of cutting devices, replace if required

  • Belts - Check the condition & tension of synchronous belts, cariable speed anvil belts & vacuum transfer section belts

  • Folding Arm Covers - Remove both folding arm covers & clear waste / debris

  • Guarding's - Remove extra guards to expose drive belts for cleaning drive belts & rollers

  • Lubrication - Check & lubricate all points as per drawing below

  • Lubrication Legend
    A2 - Omala S2 G 150
    E1 - Gadus S2 V220 0
    E4 - Gadus S2 V220 2
    E7 - Gadus S2 V220 00

    Bobst PM 10.png
  • Bobst PM 11.png
  • Bobst PM 18.png

Folder

  • Operation of folder - Check operation of folding section - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  • Photocell operation - Clean all photocells / limit switches & check operation

  • Encoders - Check condition of encoder & gear - report any anomalies immediately

  • Panel, Suction Fans & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  • Pneumatic Circuits - Check operation of electro valves

  • Conveyor Belts - Test the conveyor belts, remove guarding & remove dirt / debris

  • Glue Nozzles - Clean & lubricate parts under the gluer to prevent glue splashes sticking

  • Glue Circuit - Check the gluing circuit, check tightness, refasten the sleeves & joints if necessary

  • Vibration Checks - Check the parts subject to vibration are firmly attached

  • Transport Nuts - Check the play of transport nuts

  • Chains - Check the tension of chains & set the chain adjuster

  • Screws - Clean the movement screws & shafts - spray with wax polish

  • Check and Enter the thickness of the Folding Belts

  • Operator Side Thickness

  • Drive Side Thickness

  • Drive belts / Gears - Check condition & clean belts as required - report any anomalies

  • Lubrication - Check & lubricate all points as per drawing below

  • Lubrication Legend
    A2 - Omala S2 G 150
    E1 - Gadus S2 V220 0
    E4 - Gadus S2 V220 2
    E7 - Gadus S2 V220 00

    Bobst PM 20.png
  • Bobst PM 21.png
  • Bobst PM 22.png
  • Bobst PM 23.png

Hand Back Check List

  • General - Ensure that all tools and equipment have been removed and area is clean and tidy

  • Enter full details why this wasn't done.

  • Safety Guards - Ensure that all guards are refitted and secured correctly

  • Enter full details why this wasn't done.

  • Machine Start up - Removal of lockout/tagout devices and carry out power up procedure

  • Enter full details why this wasn't done.

  • Emergency systems - Test operation of all emergency systems located as per drawing below

  • Enter full details why this wasn't done.

  • Bobst PM 17.png
  • Production Start Up - Monitor operation of machine and confirm with supervisor that equipment is operating satisfactory

  • Enter full details why this wasn't done.

General

  • Add any general notes here

  • PM Start Time

  • PM End Time

  • Fitter please enter amount of time you were pulled away from the machine

  • Electrician please enter amount of time you were pulled away from the machine

  • Machine Supervisor Signature

  • Shift Manager Signature

  • Engineer Supervisor Signature

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