• Fitter Signature

  • Electrician Signature

Multi Loader

  • Operation of multiloader - Check operation of multiloader infeed conveyor, lift & feeder table - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  • Photocell operation - Clean all photocells / limit switches & check operation

  • Panel & Motors - Clean all motor grills & panel filter - Ensure panel cooling fan is operating

  • Conveyor - Check condition of conveyor track / bearings

  • Lift shafts, bearings, chains etc. - Check condition of shafts, bearings, lifting chains etc. - report any wear

  • Prefeeder carrier belts - Check condition & clean belts as required including guide rollers

  • Squaring plates - Check condition of squaring system components

  • Lubrication - Check & lubricate all points as per below drawing

  • Bobst PM 1.png

Feeder

  • Operation of feeder - Check operation of feed rolls, belt & vacuum motor - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  • Photocell operation - Clean all photocells / limit switches & check operation

  • Feed Gate Position - Check for correct position & parallelism of both feed gates

  • Measure the thickness of the feeder belts

  • Thickness of Operator Side belt near the middle

  • Thickness of Drive Side belt near the middle

  • Encoders - Check condition of encoder & gear - report any anomalies immediately

  • Panel & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  • Suction fan - Check condition of suction fan & clean as required

  • Feed rolls & rubber roll - Check condition & parallelism of rolls - report & adjust if required

  • Drive belts / Gears - Check condition & clean belts as required - report any anomalies

  • Lubrication - Check & lubricate all points as per below drawing

  • Bobst PM 2.png
  • Bobst PM 3.png

Print Units 1-3

  • Which Print Unit is being cleaned? (if none select a print unit and enter Not Done for all tasks)

  • Operation of print units - Check operation of anilox, doctor & stereo rolls, belts & vacuum transfer - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  • Photocell operation - Clean all photocells / limit switches & check operation

  • Encoders - Check condition of encoder & gear - report any anomalies immediately

  • Panel & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  • Ink flow sensors - Check condition of flow sensors & clean as required

  • Ink chambers - Check condition of chambers for leaks before operator cleaning - report any issues

  • Ink pump - Check condition of pump & flexible pipe for wear - replace if required

  • Anilox roll - Check condition & parallelism of rolls - report & adjust if required

  • Drive belts / Gears - Check condition & clean belts as required - report any anomalies

  • Lubrication - Check & lubricate all points as per below drawing

  • Bobst PM 4.png
  • Bobst PM 5.png
  • Bobst PM 6.png
  • Operation of print units - Check operation of anilox, doctor & stereo rolls, belts & vacuum transfer - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  • Photocell operation - Clean all photocells / limit switches & check operation

  • Encoders - Check condition of encoder & gear - report any anomalies immediately

  • Panel & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  • Ink flow sensors - Check condition of flow sensors & clean as required

  • Ink chambers - Check condition of chambers for leaks before operator cleaning - report any issues

  • Ink pump - Check condition of pump & flexible pipe for wear - replace if required

  • Anilox roll - Check condition & parallelism of rolls - report & adjust if required

  • Drive belts / Gears - Check condition & clean belts as required - report any anomalies

  • Lubrication - Check & lubricate all points as per below drawing

  • Bobst PM 4.png
  • Bobst PM 5.png
  • Bobst PM 6.png
  • Operation of print units - Check operation of anilox, doctor & stereo rolls, belts & vacuum transfer - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  • Photocell operation - Clean all photocells / limit switches & check operation

  • Encoders - Check condition of encoder & gear - report any anomalies immediately

  • Panel & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  • Ink flow sensors - Check condition of flow sensors & clean as required

  • Ink chambers - Check condition of chambers for leaks before operator cleaning - report any issues

  • Ink pump - Check condition of pump & flexible pipe for wear - replace if required

  • Anilox roll - Check condition & parallelism of rolls - report & adjust if required

  • Drive belts / Gears - Check condition & clean belts as required - report any anomalies

  • Lubrication - Check & lubricate all points as per below drawing

  • Bobst PM 4.png
  • Bobst PM 5.png
  • Bobst PM 6.png

Hand Back Check List

  • Print Units - Ink Cup Covers have been removed from all units.

  • Enter full details why this wasn't done.

  • General - Ensure that all tools and equipment have been removed and area is clean and tidy

  • Enter full details why this wasn't done.

  • Safety Guards - Ensure that all guards are refitted and secured correctly

  • Enter full details why this wasn't done.

  • Machine Start Up - Removal of lockout/tagout devices and carry out power up procedure

  • Enter full details why this wasn't done.

  • Emergency Systems - Test operation of all emergency systems located as per below drawing

  • Enter full details why this wasn't done.

  • Bobst PM 7.png
  • Production Start Up - Monitor operation of machine and confirm with supervisor that equipment is operating satisfactory

  • Enter full details why this wasn't done.

General

  • Add any general notes here

  • PM Start Time

  • PM End Time

  • Electrician please enter amount of time you were pulled away from the machine

  • Fitter please enter amount of time you were pulled away from the machine

  • Machine Supervisor Signature

  • Shift Manager Signature

  • Engineer Supervisor Signature

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