PM Maintenance Bobst Infeed

• Conducted on

  Date

• Prepared by

• Location
  Address

• Fitter Signature

  Sign

• Electrician Signature

  Sign

Multi Loader

• Operation of multiloader - Check operation of multiloader infeed conveyor, lift & feeder table - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  Done

  Not Done

  N/A

• Photocell operation - Clean all photocells / limit switches & check operation

  Done

  Not Done

  N/A

• Panel & Motors - Clean all motor grills & panel filter - Ensure panel cooling fan is operating

  Done

  Not Done

  N/A

• Conveyor - Check condition of conveyor track / bearings

  Done

  Not Done

  N/A

• Lift shafts, bearings, chains etc. - Check condition of shafts, bearings, lifting chains etc. - report any wear

  Done

  Not Done

  N/A

• Prefeeder carrier belts - Check condition & clean belts as required including guide rollers

  Done

  Not Done

  N/A

• Squaring plates - Check condition of squaring system components

  Done

  Not Done

  N/A

• Lubrication - Check & lubricate all points as per below drawing

  Done

  Not Done

  N/A

• 

Feeder

• Operation of feeder - Check operation of feed rolls, belt & vacuum motor - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  Done

  Not Done

  N/A

• Photocell operation - Clean all photocells / limit switches & check operation

  Done

  Not Done

  N/A

• Feed Gate Position - Check for correct position & parallelism of both feed gates

  Done

  Not Done

  N/A

• Measure the thickness of the feeder belts

  Done

  Not Done

  N/A

• Thickness of Operator Side belt near the middle

• Thickness of Drive Side belt near the middle

• Encoders - Check condition of encoder & gear - report any anomalies immediately

  Done

  Not Done

  N/A

• Panel & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  Done

  Not Done

  N/A

• Suction fan - Check condition of suction fan & clean as required

  Done

  Not Done

  N/A

• Feed rolls & rubber roll - Check condition & parallelism of rolls - report & adjust if required

  Done

  Not Done

  N/A

• Drive belts / Gears - Check condition & clean belts as required - report any anomalies

  Done

  Not Done

  N/A

• Lubrication - Check & lubricate all points as per below drawing

  Done

  Not Done

  N/A

• 

• 

Print Units 1-3

• Which Print Unit is being cleaned? (if none select a print unit and enter Not Done for all tasks)

  Select Print Unit 1 Print Unit 2 Print Unit 3

  • Print Unit 1
  • Print Unit 2
  • Print Unit 3

• Operation of print units - Check operation of anilox, doctor & stereo rolls, belts & vacuum transfer - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  Done

  Not Done

  N/A

• Photocell operation - Clean all photocells / limit switches & check operation

  Done

  Not Done

  N/A

• Encoders - Check condition of encoder & gear - report any anomalies immediately

  Done

  Not Done

  N/A

• Panel & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  Done

  Not Done

  N/A

• Ink flow sensors - Check condition of flow sensors & clean as required

  Done

  Not Done

  N/A

• Ink chambers - Check condition of chambers for leaks before operator cleaning - report any issues

  Done

  Not Done

  N/A

• Ink pump - Check condition of pump & flexible pipe for wear - replace if required

  Done

  Not Done

  N/A

• Anilox roll - Check condition & parallelism of rolls - report & adjust if required

  Done

  Not Done

  N/A

• Drive belts / Gears - Check condition & clean belts as required - report any anomalies

  Done

  Not Done

  N/A

• Lubrication - Check & lubricate all points as per below drawing

  Done

  Not Done

  N/A

• 

• 

• 

• Operation of print units - Check operation of anilox, doctor & stereo rolls, belts & vacuum transfer - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  Done

  Not Done

  N/A

• Photocell operation - Clean all photocells / limit switches & check operation

  Done

  Not Done

  N/A

• Encoders - Check condition of encoder & gear - report any anomalies immediately

  Done

  Not Done

  N/A

• Panel & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  Done

  Not Done

  N/A

• Ink flow sensors - Check condition of flow sensors & clean as required

  Done

  Not Done

  N/A

• Ink chambers - Check condition of chambers for leaks before operator cleaning - report any issues

  Done

  Not Done

  N/A

• Ink pump - Check condition of pump & flexible pipe for wear - replace if required

  Done

  Not Done

  N/A

• Anilox roll - Check condition & parallelism of rolls - report & adjust if required

  Done

  Not Done

  N/A

• Drive belts / Gears - Check condition & clean belts as required - report any anomalies

  Done

  Not Done

  N/A

• Lubrication - Check & lubricate all points as per below drawing

  Done

  Not Done

  N/A

• 

• 

• 

• Operation of print units - Check operation of anilox, doctor & stereo rolls, belts & vacuum transfer - investigate & report any anomalies and/or suspect noises - speak with operators for any reported issues

  Done

  Not Done

  N/A

• Photocell operation - Clean all photocells / limit switches & check operation

  Done

  Not Done

  N/A

• Encoders - Check condition of encoder & gear - report any anomalies immediately

  Done

  Not Done

  N/A

• Panel & Motors - Clean all motor grills/air intakes & panel filters - Ensure panel cooling fan is operating

  Done

  Not Done

  N/A

• Ink flow sensors - Check condition of flow sensors & clean as required

  Done

  Not Done

  N/A

• Ink chambers - Check condition of chambers for leaks before operator cleaning - report any issues

  Done

  Not Done

  N/A

• Ink pump - Check condition of pump & flexible pipe for wear - replace if required

  Done

  Not Done

  N/A

• Anilox roll - Check condition & parallelism of rolls - report & adjust if required

  Done

  Not Done

  N/A

• Drive belts / Gears - Check condition & clean belts as required - report any anomalies

  Done

  Not Done

  N/A

• Lubrication - Check & lubricate all points as per below drawing

  Done

  Not Done

  N/A

• 

• 

• 

Hand Back Check List

• Print Units - Ink Cup Covers have been removed from all units.

  Done

  Not Done

  N/A

• Enter full details why this wasn't done.

• General - Ensure that all tools and equipment have been removed and area is clean and tidy

  Done

  Not Done

• Enter full details why this wasn't done.

• Safety Guards - Ensure that all guards are refitted and secured correctly

  Done

  Not Done

• Enter full details why this wasn't done.

• Machine Start Up - Removal of lockout/tagout devices and carry out power up procedure

  Done

  Not Done

• Enter full details why this wasn't done.

• Emergency Systems - Test operation of all emergency systems located as per below drawing

  Done

  Not Done

• Enter full details why this wasn't done.

• 

• Production Start Up - Monitor operation of machine and confirm with supervisor that equipment is operating satisfactory

  Done

  Not Done

• Enter full details why this wasn't done.

General

• Add any general notes here

• PM Start Time

  Date

• PM End Time

  Date

• Electrician please enter amount of time you were pulled away from the machine

• Fitter please enter amount of time you were pulled away from the machine

• Machine Supervisor Signature

  Sign

• Shift Manager Signature

  Sign

• Engineer Supervisor Signature

  Sign