Information

  • Audit Title~MTU Canada Vendor Audit OAI Form MM-018

  • Client / Site: Vancouver, BC

  • Conducted on

  • Prepared by Doug Wilkerdon

  • Location Tulsa
  • Personnel Robert Thomas

  • Company name

  • Address
  • Contact:

  • Phone Number:

  • Email Address

  • Certifications:

  • Obtain and review a copy of the current FAA Air Agency, or Transport Canada AMO certificate, and Operations Specifications (if applicable) and EASA/Canadian documents (if applicable). Are they accurate?   [FAR 145.5 (a), FAR 43.17] (C.A.S.E. 1-A Standard 2A)

  • If the repair station has “Limited Ratings,” does the vendor have a capabilities listing that satisfies the standard?  <br><br> [FAR 145.5 (b)] (C.A.S.E. 1-A Standard 2B)<br><br>

  • Has the vendor designated an employee as the “Accountable Manager”?  [FAR 145.151(a)] (C.A.S.E. 1-A Standard 5A)  NOTE: Managers for FAA and EASA could be different.

  • Does the vendor employ a minimum of three (3) persons?<br><br> (C.A.S.E. 1-A Standard 5B )<br><br>

  • Does the roster (Do the rosters) identify all management, supervisory and inspection personnel? <br><br> [FAR 145.161(a)(1) & (2)] (C.A.S.E. 1-A Standard 5C)<br><br>

1.0 - Certifications

  • 1.1 -<br><br>Obtain and review a copy of the current FAA Air Agency, or Transport Canada AMO certificate, and Operations Specifications (if applicable) and EASA/Canadian documents (if applicable). Are they accurate? <br><br>  [FAR 145.5 (a), FAR 43.17] (C.A.S.E. 1-A Standard 2A)<br><br>

  • 1.2 - If the repair station has “Limited Ratings,” does the vendor have a capabilities listing that satisfies the standard?  <br><br> [FAR 145.5 (b)] (C.A.S.E. 1-A Standard 2B)<br><br>

  • 1.3 - Does the vendor employ a minimum of three (3) persons?<br><br> (C.A.S.E. 1-A Standard 5B )<br><br>

  • 1.4 - Has the vendor designated an employee as the “Accountable Manager”? <br><br> [FAR 145.151(a)] (C.A.S.E. 1-A Standard 5A)<br><br> NOTE: Managers for FAA and E Does the vendor employ a minimum of three (3) persons?<br><br> (C.A.S.E. 1-A Standard 5B )<br><br>ASA could be different.<br><br>

  • 1.5 - Does the roster (Do the rosters) identify all management, supervisory and inspection personnel? <br><br> [FAR 145.161(a)(1) & (2)] (C.A.S.E. 1-A Standard 5C)<br><br>

  • 1.6 - Does the roster (Do the rosters) identify all personnel authorized for return- to-service? <br><br> [FAR 145.161] (C.A.S.E. 1-A Standard 5C)<br><br>

  • 1.7 - Does the repair station have an employment summary for all personnel listed on the repair station roster(s)? <br><br> [FAR 145.161(a)(4)] (C.A.S.E. 1-A Standard 5D)<br><br>

  • 1.8 - Do the vendor's supervisory personnel satisfy the requirements of the CFR’s? <br><br> [FAR 145.153] (C.A.S.E. 1-A Standard 5E)    <br><br>

  • 1.9 - Do the vendor's inspection personnel satisfy the requirements of the CFR’s?  <br><br> [FAR 145.155] (C.A.S.E. 1-A Standard 5F)  <br><br>

  • 1.10 - Do the vendor's return-to-service personnel satisfy the requirements of this standard? <br><br> [FAR 145.157] (C.A.S.E. 1-A Standard 5G)<br><br>

  • 1.11 - Does the vendor have an FAA approve and active anti-drug and alcohol misuse prevention program (A449 and/or Registration)?<br><br> [49CFR Part 40, FAR 145.205, 14 CFR Part 120](C.A.S.E. 1-A <br>Standard 2C, D)<br>[Domestic Repair Stations only]<br><br>

2.0 Quality Program

  • 2.1 - Does the vendor have an FAA/NAA accepted Repair Station (or equivalent) Manual and does it meet the requirements of the 1-A Standard? <br><br> [FAR 145.207(a) & (b)] (C.A.S.E. 1-A Standard 3E)<br><br> [Yes if, 12A thru 12K are Yes]<br><br>

  •  Does the vendor’s organizational structure including:   

  • a) Each management position with authority to act on <br>        behalf of the repair station? [FAR 145.209 (a)(1)]   <br><br>

  •    b) The area of responsibility assigned to each <br>   management position? [FAR 145.209 (a)(2)] <br><br>

  •    c) Duties, responsibilities, and authority of each <br>   management position? [FAR 145.209 (a)(3)] <br><br>

  •    d) An organizational chart? <br><br>

  •  e) Procedures for maintaining the roster? <br><br>  [FAR 145.209 (b), FAR 145.161] <br><br>

  • F) . A description of the vendor's operations, including housing, facilities,  equipment and material?   <br><br>

  • g) Procedures for revising the capabilities list and notifying the applicable <br>  airworthiness   authority? <br><br>   [FAR 145.209 (d)(1)] <br><br>

  • h) Performing self evaluation prior to revising the capabilities list?                                  <br><br>   [FAR 145.209 (d)(2)]<br><br>

  • I) .Procedures for revising the training program and submitting revisions <br> to the applicable airworthiness authority?   <br><br>  [FA 145.209 (e) as required by FAR 145.163]<br><br>

  •  j) Procedures for maintenance, preventive maintenance or alterations <br> performed? <br><br>  [FAR 145.209(g) under FAR 145.205]  <br><br>

  •  k). Procedures for maintaining and revising contract maintenance <br> information, and notifying the FAA? <br><br>  [FAR 145.209(h)(1)] <br><br>

  • L) A description of the record-keeping system? <br><br>  [FAR 145.209 (i)] <br><br>

  • M) Procedures for revising the repair station's manual, and notifying the <br> FAA?<br><br>  [FAR 145.209 (j)]<br><br>

  •  n) A description of the system used to identify and control sections of the <br> Repair Station Manual?<br><br>  [FAR 145.209 (k)]<br><br>

  • o) Is the Repair Station Manual current and available to employees?<br><br>  [FAR 145.207 (c)] (C.A.S.E. 1-A Standard 3E)<br><br>

  • Does the vendor have an FAA/NAA accepted Quality Control (or equivalent)      Manual and does it meet the requirements of the 1-A Standard?  <br><br> C.A.S.E. 1-A Standard 3C)<br><br> [Yes if, 13A thru 13J are Yes]<br><br>

3.0 - General Lighting

  • 3.1 - Good natural lighting?

  • 3.2 - Reflected light from walls & ceilings not causing glare to employees?

  • 3.3 - Light fittings clean and in good condition?

  • 3.4 - Emergency exit lighting operable?

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4.0 - Building Safety

  • 4.1 - Floor surfaces even and uncluttered?

  • 4.2 - Entry and walkways kept clear?

  • 4.3 - Walkways adequately and clearly marked?

  • 4.4 - Intersections kept clear of boxes etc?

  • 4.5 - Stair and risers kept clear?

  • 4.6 - Are liquid spills removed quickly?

  • 4.7 - Are railings in good condition?

  • 4.8 - Are fall preventive measures in place and used where gaps occur in railings?

  • 4.9 - Are footpaths in good condition?

  • 4.10 - Furniture in sound condition?

  • 4.11 - Loading area clean and tidy?

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5.0 - Work Benches

  • 5.1 - Clear of rubbish?

  • 5.2 - Tools not in use kept in place?

  • 5.3 - No damaged hand tools in use?

  • 5.4 - No damaged power tools in use?

  • 5.5 - Work height correct for the type of work and the employee?

  • 5.6 - No sharp edges?

6.0 - Rubbish Removal

  • 6.1 - Bins located at suitable points around site?

  • 6.2 - Bins emptied regularly?

  • 6.3 - Oily rags and combustible refuse in covered metal containers?

7.0 - Storage Design and Use

  • 7.1 - Materials stored in racks and bins wherever possible?

  • 7.2 - Storage designed to minimise lifting problems?

  • 7.3 - Floors around racking clear of rubbish?

  • 7.4 - General condition of racks and pallets?

8.0 - Machines

  • 8.1 - Are they kept clean?

  • 8.2 - Are the floors around the machines kept clean?

  • 8.3 - Guards in good condition?

  • 8.4 - Starting and stopping devices within easy reach of operator?

  • 8.5 - Waste/off cuts removed and stored safely?

  • 8.6 - Drip pans on floor to prevent spillage?

  • 8.7 - Adequate work space?

  • 8.8 - Is lighting adequate?

  • 8.9 - Noise levels controlled?

  • 8.10 - No bending or stooping required?

  • 8.11 - Duck-boards in good repair?

  • 8.12 - Operators trained/inducted into the operation of the machines?

  • 8.13 - Is the training recorded?

  • 8.14 - Do operators comply with the training?

  • 8.15 - Are lockout procedures implemented and followed?

  • 8.16 - Are gas bottles secured?

9.0 - Electrical Safety

  • 9.1 - Safety switches installed?

  • 9.2 - Safety switches tested every 6 months and tests recorded?

  • 9.3 - No double adapters in use?

  • 9.4 - Portable equipment tested and tagged?

  • 9.5 - No broken plugs, sockets or switches?

  • 9.6 - No power leads across walkways?

  • 9.7 - No frayed or damaged leads?

  • 9.8 - No strained leads?

  • 9.9 - Portable power tools in good condition?

  • 9.10 - Where required are emergency shut-down procedures in place?

10.0 - Chemical Safety

  • 10.1 - Hazardous Substance Register complete and available?

  • 10.2 - Material Safety Data Sheets available for all chemicals?

  • 10.3 - Risk assessments completed for hazardous substances?

  • 10.4 - All containers labelled correctly?

  • 10.5 - Unused substances disposed of?

  • 10.6 - Do special storage conditions apply?

  • 10.7 - If applicable are special storage conditions followed?

  • 10.8 - Workers trained in the use of hazardous substances?

  • 10.9 - If required is PPE available?

  • 10.10 - Is adequate ventilation provided?

  • 10.11 - Are eye washes and showers easily accessed?

11.0 Ladders

  • 11.1 - Are all ladders Industrial strength? (Non Household rated, check label.)

  • 11.2 - Are ladders in good condition?

  • 11.3 - If used for electrical work are they non conductive? (Wood or fibre glass.)

  • 11.4 - Used according to instructions?

  • 11.5 - For extension ladders are ropes, pulleys and treads in a good state of repair?

12.0 - First Aid Facilities

  • 12.1 - Are cabinets and contents clean and orderly?

  • 12.2 - Are contents regularly checked?

  • 12.3 - No contents past their expiry date?

  • 12.4 - Cabinets clearly labelled?

  • 12.5 - Is there easy access to cabinets?

  • 12.6 - Employees aware of location of first aid cabinet?

  • 12.7 - Are first aid officers accessible?

  • 12.8 - Are emergency numbers displayed?

13.0 - Office Hazards

  • 13.1 - Condition of filing cabinets?

  • 13.2 - Condition of chairs? (Five star bases.)

  • 13.3 - Desks in good condition? (No damage.)

  • 13.4 - Screen Based Equipment positioned to reduce glare from windows etc?

  • 13.5 - Photocopiers positioned to avoid fumes?

  • 13.6 - Tasks designed to prevent Occupational Overuse Syndrome? (Breaks included.)

  • 13.7 - Air conditioning systems regularly maintained?

  • 13.8 - Stable non-slip floor coverings in good condition?

14.0 - Vehicle Condition

  • 14.1 - Schedule maintenance performed?

  • 14.2 - Condition of tyres?

  • 14.3 - Brake performance?

  • 14.4 - Lights? (Check operation of brake, indicator and reversing lights)

  • 14.5 - Condition of drivers seat?

  • 14.6 - Condition of other seats?

  • 14.7 - First aid kit supplied and adequate?

  • 14.8 - Storage provisions?

Sign Off

  • On site representative

  • Auditor's signature

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