QC Inspection Report

• Site conducted

  Select

• Document No.

• Conducted on

  Date
• 1500 Dublin Ave Winnipeg MB R3E 3R5 Canada
  Address

• Shift

  Days

  Nights

• Inspector

INSPECTION TEST PLANS (ITPs)

• GIRDER BUILD: Have you audited ITPs?

  Yes

  No

  N/A

• Reason why ITPs not audited

  Yes

  No

  N/A

• Are the ITPs filled out and up to date?

  Yes

  No

  N/A

• PHOTO MANDATORY of ITP not filled out (proof).

  Yes

  No

  N/A

• Details of Project/Part #

• GIRDER DRESS (ASSEMBLY): Have you audited ITPs?

  Yes

  No

  N/A

• Reason why ITPs not audited

  Yes

  No

  N/A

• Are the ITPs filled out and up to date?

  Yes

  No

  N/A

• PHOTO MANDATORY of ITP not filled out (proof).

  Yes

  No

  N/A

• Details of Project/Part #

• PROGRESSIVE ASSEMBLY: Have you audited ITPs?

  Yes

  No

  N/A

• Reason why ITPs not audited

  Yes

  No

  N/A

• Are the ITPs filled out and up to date?

  Yes

  No

  N/A

• PHOTO MANDATORY of ITP not filled out (proof).

  Yes

  No

  N/A

• Details of Project/Part #

• STRUCTURAL / SPECIALIZED LOGS: Have you audited structural ITPs?

  Yes

  No

  N/A

• Reason why ITPs not audited

  Yes

  No

  N/A

• Are ITPs filled out and up to date?

  Yes

  No

  N/A

• PHOTO MANDATORY of log not filled out (proof).

  Yes

  No

  N/A

• Details of Project/Part #

• GIRDER SUB-COMPONENT ASSEMBLY AREAS (i.e. gussets): Have you audited Misc. Logs?

  Yes

  No

  N/A

• Reason why logs not audited

  Yes

  No

  N/A

• Are the systems for sub-components in control? *items organized, tagged for identification, QC verified etc.?

  Yes

  No

  N/A

• Are logs filled out and up to date?

  Yes

  No

  N/A

• PHOTO MANDATORY of logs not filled out (proof).

  Yes

  No

  N/A

• Details of Project/Part #

QC PRODUCTION INSPECTION LOGS

• Have Camber Logs been updated?

  Yes

  No

  N/A

• Reason why Camber Logs not updated

• Have NDT/Heat Tracking Logs been updated?

  Yes

  No

  N/A

• Reason why NDT Logs not updated

• Have Stud Logs been updated?

  Yes

  No

  N/A

• Reason why Stud Logs not updated

• Have Bearing Flatness Logs been updated?

  Yes

  No

  N/A

• Reason why Bearing Flatness Logs not updated

• Have Splice Logs been updated?

  Yes

  No

  N/A

• Reason why Splice Logs not updated

• Have Hardness Checks been updated (if required)?

  Yes

  No

  N/A

• Reason why Hardness logs not updated

• Has the Wheel-Abrator Log been reviewed?

  Yes

  No

  N/A

• Reason why Wheel-Abrator log not updated

Paint Shop

• Has the Paint Plant Ambient Condition Monthly Log been updated?

  Yes

  No

  N/A

• Describe Details of findings

• Have Coating Inspection Forms been updated?

  Yes

  No

  N/A

• Describe Details of findings

• Has the Coating Repair Form been updated?

  Yes

  No

  N/A

• Describe Details of findings

• Has the Weekly Maintenance Checklist been updated?

  Yes

  No

  N/A

• Describe Details of findings

Drawings

• Are operators using drawings as reference to what they are cutting?

  Yes

  No

  N/A

• Are operators checking parts that are cut for issues?

  Yes

  No

  N/A

Koike

• Have all cutlist info been verified prior to dry-run? (plate dimensions, heat number, torch distance etc.)

  Yes

  No

  N/A

• Dry-Runs verified? (camber, centered to plate etc.)

  Yes

  No

  N/A

• Have the markings on plates cut been verified?

  Yes

  No

  N/A

• Have the cutlists been verified and signed off by both operator and QC? (before and after cut)

  Yes

  No

  N/A

Gemini

• Have First-Offs been complete? (part dimensions, hole size etc. verified before cutting full plate)

  Yes

  No

  N/A

• Have parts from each corner of the plates cut been verified?

  Yes

  No

  N/A

• Have the cutlists been signed and verified? (including the outstanding cutlists at the podium)

  Yes

  No

  N/A

Victory

• Have pop-marks prior to each new program been verified?

  Yes

  No

  N/A

• Have the cutlists been signed and verified?

  Yes

  No

  N/A

Python

• Have parts cut/drilled been verified?

  Yes

  No

  N/A

• Have the cutlists been verified and signed?

  Yes

  No

  N/A

Angle Line

• Have parts cut/drilled been verified?

  Yes

  No

  N/A

• Have the cutlists been verified and signed?

  Yes

  No

  N/A

Saw

• Have cut parts been verified?

  Yes

  No

  N/A

• Have cutlists been verified and signed?

  Yes

  No

  N/A

Mill (Pontiac/Butler/Footburt)

• Have parts at mill been verified?

  Yes

  No

  N/A

• Have cutlists been verified and signed?

  Yes

  No

  N/A

Report Issues

• Are there any issues to report?

  Yes

  No
Issues to Report

• Project #

• Mark #

• Action Required?

  Yes

  No

• Severity

  CRITICAL

  LOW

  INFO-ONLY

• Non-Conforming Department

  Select Detailing PPC QC Miscellaneous Processing Bridge Progressive Structural Paint Yard

  • Detailing
  • PPC
  • QC
  • Miscellaneous
  • Processing
  • Bridge
  • Progressive
  • Structural
  • Paint
  • Yard

• # of parts affected

• Details

• Description of Root Cause (if known)

• Initial Report Date

  Date

• Photos

  Media

PlanGrid

• Have all issues been recorded into PlanGrid, including pictures and details?

  Yes

  No

  N/A

• Note

Communication

• Have issues or concerns been communicated to appropriate audience?

  Yes

  No

  N/A

Inspections

• Were any inspections completed?

  Yes

  No

  N/A
Inspection Completed

• Project #

• Mark #

• Details

• Initial Report Date

  Date

• Photos

  Media

Layouts

• Were any total station layouts completed

  Yes

  No

  N/A

• Which layout was completed?

• Does this still require QC verification?

  Yes

  No

Risks

• Is there any risk needs to be communicated

  Yes

  No

  N/A

• Describe the risk

Walkthrough

• Has the daily shop walkthrough been performed at the beginning of shift?

  Yes

  No

  N/A

• Note

Shop Photos

• Are you responsible for taking shop photos? *remember to turn off ‘Live Photos’

  Yes

  No

  N/A

• Upload shop photos on the network and iCloud

  Yes

  No

  N/A

Welding Parameters

• Have all welds been performed by ticketed welders?

  Yes

  No

  N/A

• Describe Details of findings

• Have all pre-heat requirements been met?

  Yes

  No

  N/A

• Describe Details of findings

Sign

• Inspector's Signature

  Sign