Information
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Observations of Practices to Improve Product Quality
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Conducted on
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Job Observation Completed by?
1. a. Product - Single Stage ( 1 random Product)
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Quality -Visual inspection of Product quality
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Product Quantity - Confirm correct units per layer/ layers per pallet or units / carton and cartons / pallet
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Packaging - Confirm correct packaging, correct label and Quality of packaging (pallet, layer boards, top board, cartons).
1,b. Documentation - Single Stage (1 random Machine). Hourly Check Sheets.
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General. Check Sheet filled in correctly and signed by Operator and Shift Manager.
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Ejectors, Stretch Rod Tips, Lip Cavity Screws. Confirm checks have been completed on check sheet and confirm with Operator that the check was done and have Operator demonstrate how they do the check.
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Process Control. Confirm that the process variable (PV) results are recorded correctly on Check Sheet for blow mould temperature, con air temperature, con air dew point, conditioning core temperature. Confirm that results are correct by reading display outputs from the Machine.
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Material. Confirm that Material levels are correct for resin or colourant.
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Escalation Procedure. If results are out of Specification then confirm that the Escalation Procedure was followed: Supervisor notified, Product isolated, enhanced testing on start-up if required.
1,c. Personnel. Single Stage (1 Operator)
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Proof of Training - Has Operator received formal quality training and been signed off?
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Skills - Can Operator demonstrate an understanding of required quality checks and packaging quality requirements?
2,a. Product. Closures Injection (1 random Product)
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Quality -Visual inspection of Product quality
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Product Quantity - Confirm correct units per layer/ layers per pallet or units / carton cartons / pallet
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Packaging - Confirm correct packaging, correct label and Quality of packaging (pallet, layer boards, top board, cartons).
2, b. Documentation - Closures Injection (1 random Machine). Hourly Check Sheets.
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General. Check Sheet filled in correctly and signed by Operator and Shift Manager.
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Ejectors, Stretch Rod Tips, Lip Cavity Screws. Confirm checks have been completed on check sheet and confirm with Operator that the check was done and have Operator demonstrate how they do the check.
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Process Control. Confirm that the process variable (PV) results are recorded correctly on Check Sheet for blow mould temperature, con air temperature, con air dew point, conditioning core temperature. Confirm that results are correct by reading display outputs from the Machine.
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Material. Confirm that Material levels are correct for resin or colourant.
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Escalation Procedure. If results are out of Specification then confirm that the Escalation Procedure was followed: Supervisor notified, Product isolated, enhanced testing on start-up if required.
2, c. Personnel. Closures Injection (1 Operator)
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Proof of Training - Has Operator received formal quality training and been signed off?
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Skills - Can Operator demonstrate an understanding of required quality checks and packaging quality requirements?
3, a. Product -Preform Manufacture (1 random Product)
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Quality -Visual inspection of Product quality
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Product Quantity - Confirm correct units per layer/ layers per pallet or units / carton cartons / pallet
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Packaging - Confirm correct packaging, correct label and Quality of packaging (pallet, layer boards, top board, cartons).
3, b. Documentation - Preform Manufacture (1 random Machine). Hourly Check Sheets.
-
General. Check Sheet filled in correctly and signed by Operator and Shift Manager.
-
Ejectors, Stretch Rod Tips, Lip Cavity Screws. Confirm checks have been completed on check sheet and confirm with Operator that the check was done and have Operator demonstrate how they do the check.
-
Process Control. Confirm that the process variable (PV) results are recorded correctly on Check Sheet for blow mould temperature, con air temperature, con air dew point, conditioning core temperature. Confirm that results are correct by reading display outputs from the Machine.
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Material. Confirm that Material levels are correct for resin or colourant.
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Escalation Procedure. If results are out of Specification then confirm that the Escalation Procedure was followed: Supervisor notified, Product isolated, enhanced testing on start-up if required.
3, c. Personnel. Preform Manufacture (1 Operator)
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Proof of Training - Has Operator received formal quality training and been signed off?
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Skills - Can Operator demonstrate an understanding of required quality checks and packaging quality requirements?
4, a. Product - 2Stage Blow
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Quality -Visual inspection of Product quality
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Product Quantity - Confirm correct units per layer/ layers per pallet or units / carton cartons / pallet
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Packaging - Confirm correct packaging, correct label and Quality of packaging (pallet, layer boards, top board, cartons).
4, b. Documentation - 2 Stage Blow (1 random Machine). Hourly Check Sheets.
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General. Check Sheet filled in correctly and signed by Operator and Shift Manager.
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Ejectors, Stretch Rod Tips, Lip Cavity Screws. Confirm checks have been completed on check sheet and confirm with Operator that the check was done and have Operator demonstrate how they do the check.
-
Process Control. Confirm that the process variable (PV) results are recorded correctly on Check Sheet for blow mould temperature, con air temperature, con air dew point, conditioning core temperature. Confirm that results are correct by reading display outputs from the Machine.
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Material. Confirm that Material levels are correct for resin or colourant.
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Escalation Procedure. If results are out of Specification then confirm that the Escalation Procedure was followed: Supervisor notified, Product isolated, enhanced testing on start-up if required.
4, c. Personnel. 2 Sage Blow (1 Operator)
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Proof of Training - Has Operator received formal quality training and been signed off?
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Skills - Can Operator demonstrate an understanding of required quality checks and packaging quality requirements?
