Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Scope of Audit
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Comments:
Opening meeting
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Complete attendance register
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Signatures of attendees:
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Objectives of the audit.
-Not to reject the system
-re-currence may point to system failure
- cant cover all aspects.
-where no non-conformance detected does not mean non exist sample of activities -
Review of audit programme:
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Review of audit programme:
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Company representative :
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Company representative :
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Function of company representative:
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Time of closing meeting:
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Confidentiality:
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Reasons for aborting audit:
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Scoring
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Audit scoring legend: 0 = Not addressed at all 1 = No evidence of effective application ( even if implemented) 2 = Implemented / partly implemented 3 = implemented -partly implemented 4 = fully implemented and effectively applied
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Clarification of findings: 0 = Red (No) - System deficiency - action plan approved and monitored by SHEQ department 1 = Red (No) - Finding - (<5 requires action plan) 2 = Red (No) - Finding 3 = Red (No) - Observation 4 = Green (yes) - conforming - No finding
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Invite questions:
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Comments:
Overview of Project
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Customer:
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Project site and location:
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Construction Manager:
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Project Start Date:
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Project End Date:
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Scope of work:
Project Management
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Are Contract Requirements available on site?
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Are applicable Standards & Specs on site?
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Project Quality Plan approved and available?
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Inspection & Test Plans Approved and available
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Is the Project Program approved and lates revision available and communicated?
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Quality Policy Available and displayed and communicated to personnel?
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Company objectives available and communicated to personnel?
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Are Project objectives defined and communicated?
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Are Client or Engineer /Contractor interface and communication systems defined and effective?
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Is Organogram available and up to date?
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Are proof of competency and training records available?
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Final Comments:
Document control requirements
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Are Management Procedures available on site?
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Are all files with relevant records identified and maintained?
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Was responsibility for Control of documents formally allocated?
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Is the Drawings Register with applicable drawings available and up to date?
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Distribution registers for drawings on site where applicable? Transmittals up to date and accurate?
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Drawing distribution control applied and effective? Do control stamps include Controlled copy /recipient / control no / date?
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Document Register for all applicable documentation on site compiled, including where doc’s kept and responsibility?
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Is an External Document Register compiled and up to date?
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Are records reviewed and monitored to ensure they are fully completed and signed off?
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Are completed records available for signing off of ITP’s at prescribed intervention levels?
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Was DATA Book index discussed with and approved by the client?
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Final comments:
Quality Control Requirements
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Register for all applicable ITP’sprepared?
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Are Sub contractor works also included on the IT register?
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Are the Applicable specifications and / or standards correctly referred to on the ITP’s?
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Are ITP’s prepared and approved by the Engineer or Client?
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Are the applicable Specifications or Standards or control limits correctly indicated on the QC Plans?
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Are all required items covered in ITP’s?
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Are Intervention Hold points indicated for <br>- Contractor <br>- Engineer<br>- Client <br>
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Inspection & Test Plans (ITP’s) approved by <br>- COMPANY NAME Responsible person<br>- Engineer<br>- Client <br>
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Are Intervention Hold Points signed off in real time when required by all applicable parties?
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Are records effectively identified on the ITP’s and completed update / on time as applicable?
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Are records effectively completed, signed, dated and referenced per requirements?
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Are records traceable to elements and items as applicable?
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Are records traceable to Engineer’s references (if applicable)?
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Are aQuality Control Data Pack or Dossier index and files prepared and records filed accordingly?
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Is the QC Data pack index agreed and approved by the Engineer or Client?
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Are Daily rainfall measurements recorded?
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Are daily temperatures measured and recorded?
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Are the cube curing tank temperatures monitored and recorded (where applicable)
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Final Comments:
Purchasing Requirements:
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Is the Purchasing procedure on site?
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List of authorised signatories for requisitions on site? <br> <br>
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Are order requirements formalized by means of authorized Purchase Order Requisitions and then executed via Procurement Department at HO?
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Were Allowables identified and completed on Purchase Requisitions?
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Supplied materials / items checked, verified, approved by Site QA or Site Engineer?
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Were Test certificates obtained as required for individual batched of materials?
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Are test certificates reviewed and verified or approved by a competent person on site?
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Were Inspections planned / arranged at suppliers for pre-manufactured items as applicable?
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Were Corrective Actions raised on quality problems found with supplied materials or items?
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Was the batch plant evaluated or audited to ensure effective control?
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Were requirements for batch plant verified with QA Manager?
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Are test laboratories utilised by COMPANY NAME for this project assessed / audited?
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Were requirements for laboratory verified with QA Manager? <br>
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Were suppliers / sub contractors identified and recorded on the Approved Suppliers register?
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Is the service delivery from suppliers and sub contractors assessments recorded on the applicable documentation?
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Are control measures in place for sub-contractors by means of: ITP’s or Inspections Checklists?
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Is the sub – contractors work inspected and approved by a competent person:
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Were hold points identified and approved
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Are evaluations and report back on suppliers and sub contractors communicated to HO by means of monthly reports?
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Final comments:
Stock Control
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Are stock items suitably identified
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Are storage areas well controlled & does it prevent deterioration.
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Are receiving and issuing of stock recorded?
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Final Comments:
Monitoring and Measuring Requirements
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Is a register of all Monitoring & Measuring equipment available and complete?
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Is the Date on / off site recorded?
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Are History cards compiled for all equipment?
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Are Valid calibration certificates available where required
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Is a procedure available for control of monitoring &Measuring Equipment?
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Status Check records available and update
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Final comments:
Control of NC product requirements
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Are formal procedures for Control Of NC Product ,Corrective and Preventive Action available?
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Were Action Requests raised?
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Is a register kept?
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Were corrective actions implemented and recorded on nonconformities.
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Corrective Action; were root causes identified?
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Corrective action; Were actions planned to address root cause to prevent recurrence of nonconformities.
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Corrective Action: Were implementation and effectiveness of stated corrective action verified? <br> <br>
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Were Customer complaints (verbal, per correspondence or formal NCR) recorded on Action Requests
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Were problems with supplied materials / Items / equipment recorded on Action Requests?
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Were Concessions recorded on a concession register and forms
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Were corrective actions, follow-ups & approvals for concessions obtained?
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Final Comments:
Plant and Equipment
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Were all plant & equipment identified on a register
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Is a planned maintenance schedule available?
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Are records available for repairs and maintenance on all plant & equipment? <br>
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Final Comments:
General
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Communication: QA/QC requirements communicated on site to applicable personnel by means of Quality Meetings, Toolbox talks, etc.?
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Was and Internal Audit Schedule agreed with QA Manager?<br>
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Does Monthly Reporting regarding Quality Aspects take place as per standard requirements?
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Project Performance (Client feedback questionnaire) submitted?
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Are monthly Quality Reports submitted to HO as input for Management Reviews?
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Final Comments:
Summary of audit report:
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Summary of total score:
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List non-conformances:
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List points / areas / clauses for improvement/s:
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List observations:
Purposed corrective action dates:
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Purposed corrective action dates:
Signatures
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Auditor's signature
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Construction Managers signature
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Lead Auditor signatures