Information
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Conducted on:
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Audit by:
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Plant
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Departament
- Manufacturing
- Logistics
- Procurement
- Quality
- Maintenance
- Generals
- EHS
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Area
- Head Machining
- Crank Machining
- Block Machining
- Head Sub Assembly
- Motor Assembly
- CVJ Machining
- CVJ Assembly
- Material Warehouse
- Engine Auto Storage
- Durability
- Utilities
- Waste Storage
- Drum Storage
- Tank Farm
- Cooling Tower
- Coolant System
- Canteen
- Fusion
- Injection/Molding
- Heat Treatment
- Machining
- Tool & Die
- Impregnation
- Compressors
- Fire Pump
- Chemical Warehouse
- WWTP
- Scrap
- Quality Labs
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Risk Level Classification
Chemicals
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Containers are closed and are adequate
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Risk Level
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Responsible to Close
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Due Date
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Container free of leakage
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Risk Level
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Responsible to Close
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Due Date
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Metallic containers for flammable materials are grounded<br>
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Risk Level
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Responsible to Close
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Due Date
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Correct Storage: Name and risk label clear
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Risk Level
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Responsible to Close
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Due Date
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There is a updated chemical inventory
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Risk Level
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Responsible to Close
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Due Date
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Anti-Spill material available
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Risk Level
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Responsible to Close
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Due Date
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SDS available, complete and in local language
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Risk Level
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Responsible to Close
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Due Date
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Flammable material at least 2 meters away from any ignition source
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Risk Level
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Responsible to Close
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Due Date
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No aditional Unsafe Act or Condition
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Risk Level
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Responsible to Close
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Due Date
Safety Devices and Guards
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Agregar Estación
Estacion
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Nombre y No. de Estacion
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All fixed guards are complete and with screws
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Risk Level
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Responsible to Close
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Due Date
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All risk points are protected
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Risk Level
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Responsible to Close
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Due Date
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Daily revision to the safety devices was performed
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Risk Level
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Responsible to Close
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Due Date
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Machine have risk signs in good condition
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Risk Level
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Responsible to Close
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Due Date
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Operator knows the risk of his machine
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Risk Level
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Responsible to Close
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Due Date
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No additional Unsafe Act or Condition
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Risk Level
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Responsible to Close
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Due Date
Material Handling
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Industrial vehicle license is update
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Risk Level
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Responsible to Close
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Due Date
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Daily checklist was performed
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Risk Level
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Responsible to Close
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Due Date
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Industrial vehicle in god condition
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Risk Level
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Responsible to Close
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Due Date
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Driver use the safety belt
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Risk Level
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Responsible to Close
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Due Date
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Load capacity of the vehicle is indicated and clear
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Risk Level
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Responsible to Close
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Due Date
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Lifting devices like slings, chains or other are certificated and in good condition
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Risk Level
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Responsible to Close
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Due Date
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Controls of the Industrial vehicle are legible
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Risk Level
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Responsible to Close
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Due Date
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Maximum stowage is respected
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Risk Level
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Responsible to Close
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Due Date
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Material only storage in placed designated for that propose
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Risk Level
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Responsible to Close
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Due Date
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Racks in good conditions
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Risk Level
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Responsible to Close
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Due Date
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Pallets and/or wrapping material in good condition
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Risk Level
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Responsible to Close
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Due Date
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No aditional Unsafe Act or Condition
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Risk Level
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Responsible to Close
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Due Date
Emergency Response
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The evacuation route is marked and clear
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Risk Level
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Responsible to Close
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Due Date
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Operator knows the evacuation route and the rally point
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Risk Level
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Responsible to Close
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Due Date
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Emergency response equipment is in good condition and not obstructed
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Risk Level
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Responsible to Close
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Due Date
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Emergency response equipment is marked in the floor and wall
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Risk Level
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Responsible to Close
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Due Date
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Firefighter cabinet complete and in good condition
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Risk Level
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Responsible to Close
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Due Date
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Member of the emergency brigade in the current shift and identify
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Risk Level
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Responsible to Close
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Due Date
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No additional Unsafe Act or Condition
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Risk Level
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Responsible to Close
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Due Date
LOTO
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LOTO Procedure Available
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Risk Level
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Responsible to Close
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Due Date
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Authorized personal had Lock and Tags
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Risk Level
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Responsible to Close
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Due Date
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Authorized personal had LOTO devices Availables
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Risk Level
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Responsible to Close
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Due Date
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LOTO can be apply in the equipment and in all energy sources
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Risk Level
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Responsible to Close
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Due Date
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LOTO is been apply correctly
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Risk Level
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Responsible to Close
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Due Date
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Safe Stop is been apply correctly
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Risk Level
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Responsible to Close
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Due Date
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No additional Unsafe Act or Condition
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Risk Level
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Responsible to Close
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Due Date
Walking and Working Surface
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Platforms and stairs over 1.5 meters had handrail and are in good conditions
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Risk Level
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Responsible to Close
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Due Date
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Corridors are in good condition, no materials obstructing, no holes o tripping points or liquids in the floor
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Risk Level
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Responsible to Close
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Due Date
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Working area is isolated. (including pedestrian corridors)
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Risk Level
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Responsible to Close
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Due Date
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If there is a temporary open in the floor, it is identify and has protection and warnings to prevent the falling risk.
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Risk Level
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Responsible to Close
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Due Date
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Emergency exits and signs are free of obstacles and available
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Risk Level
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Responsible to Close
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Due Date
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The warning sign are clear and enough for the risk
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Risk Level
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Responsible to Close
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Due Date
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No additional Unsafe Act or Condition
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Risk Level
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Responsible to Close
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Due Date
Electrical Instalations
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Electrical panels and boxes are closed and clearly identify with risk and voltage sign
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Risk Level
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Responsible to Close
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Due Date
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Electrical panels and boxes are completely seal. (without holes and with all the switches) and free of other materials
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Risk Level
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Responsible to Close
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Due Date
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Electric extension are used only "Temporally" and is used with the correct voltage
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Risk Level
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Responsible to Close
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Due Date
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Electric wire are in order, in good shape without hand made connections and the plug with 3 terminals
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Risk Level
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Responsible to Close
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Due Date
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Areas that could generate static electricity had anti-static devices (ground connections)
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Risk Level
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Responsible to Close
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Due Date
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No additional Unsafe Act or Condition
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Risk Level
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Responsible to Close
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Due Date
Confined Spaces
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All confined spaces are identify and numbered
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Risk Level
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Responsible to Close
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Due Date
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Personal working in confined spaces is trained
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Risk Level
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Responsible to Close
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Due Date
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There is a Special Work permission authorized and valid
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Risk Level
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Responsible to Close
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Due Date
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There is always a monitor person available
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Risk Level
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Responsible to Close
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Due Date
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All confined spaces have a restriction entrances barrier to prevent unauthorized people going in
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Risk Level
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Responsible to Close
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Due Date
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In case of hazardus energies inside, LOTO is correctly apply
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Risk Level
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Responsible to Close
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Due Date
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No aditional Unsafe Act or Condition
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Risk Level
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Responsible to Close
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Due Date
Crane and Hoist
Crane Condition
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Maximum capacity in SI units
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Risk Level
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Responsible to Close
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Due Date
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Hook with safety stoper
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Risk Level
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Responsible to Close
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Due Date
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Slings and Chains in good condition
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Risk Level
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Responsible to Close
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Due Date
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Principal wires without damages (smashed, fracture)
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Risk Level
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Responsible to Close
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Due Date
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Button panel in good conditions, buttons are readable
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Risk Level
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Responsible to Close
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Due Date
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Direction sign visibles
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Risk Level
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Responsible to Close
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Due Date
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No abnormal noises or vibrations
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Risk Level
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Responsible to Close
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Due Date
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Daily checklist complete
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Risk Level
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Responsible to Close
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Due Date
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PM Evidence
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Risk Level
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Responsible to Close
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Due Date
Crane Operator
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Certified Operator
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Risk Level
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Responsible to Close
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Due Date
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Worker don't pass under overhead loads
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Risk Level
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Responsible to Close
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Due Date
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Operator use helmet
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Risk Level
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Responsible to Close
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Due Date
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Operator adjust the chains before fully raise the load.
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Risk Level
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Responsible to Close
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Due Date
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No additional Unsafe Act or Condition
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Risk Level
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Responsible to Close
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Due Date
PPE: Personal Protective Equipment
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Personnel is wearing basic PPE (Glasses, Earplugs and Shoes)
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Risk Level
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Responsible to Close
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Due Date
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Work station has a sign specifying the correct PPE
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Risk Level
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Responsible to Close
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Due Date
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Personnel is wearing the specific PPE according with the risk evaluation and signs
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Risk Level
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Responsible to Close
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Due Date
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PPE is in good condition
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Risk Level
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Responsible to Close
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Due Date
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No additional Unsafe Act or Condition
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Risk Level
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Responsible to Close
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Due Date
Waste Management
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There are containers to segregate the Non hazardous wastes of the area
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Risk Level
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Responsible to Close
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Due Date
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Containers are properly identify
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Risk Level
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Responsible to Close
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Due Date
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Containers are in good conditions
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Risk Level
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Responsible to Close
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Due Date
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There are containers to segregate the Hazardous wastes of the area
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Risk Level
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Responsible to Close
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Due Date
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There is a good waste segregation
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Risk Level
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Responsible to Close
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Due Date
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No additional Unsafe Act or Condition
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Risk Level
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Responsible to Close
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Due Date
Signs
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Area Supervisor