Hoist Details

Hoist Details

  • Crane identification number

  • MRC Maximum Rated Capacity WLL Working Load Limit

  • Visitor pass number

  • Time on site

  • Job number

  • Hour meter reading

  • Date of Manufacture

  • Photo of the hoist

  • Any other comments

  • Any delays in gaining the access to the site

  • Start of site audit holdup

  • Photo of the holdup

  • End of site audit holdup

Hoist

HOIST

  • Wire Rope condition

  • Wire Rope Guide condition

  • Wire rope drum is free from any backlash play.

  • Hook and safety catch

  • Wire Rope Anchor

  • Sheave radius and condition

  • Working height limit switches

  • Working height limit switch Adjustment

  • Hoist motors

  • Air gap

  • Couplings

  • Transmission is free from noise and vibration

  • Gear box is free from Oil leaks

  • Mountings

  • Overall visual condition10=Good.1=Bad

Cross travel

CROSS TRAVEL

  • Cross travel wheels

  • N/W wheel

  • N/E wheel

  • S/W wheel

  • S/E wheel

  • Overall wear condition.10=good.1=bad

  • Cross travel guide rollers

  • Transmission is free from noises and vibrations

  • Overall Wear condition. 10=good.1=bad

  • Couplings

  • Gears and keyways

  • Cross travel Motors

  • Air gaps

  • Gear box is free from Oil leaks

  • Mountings

  • Cross travel buffers

  • Cross travel Limit switches and control sensors

Long travel

LONG TRAVEL DRIVES

  • Long travel wheels

  • Near side drive wheel

  • Near side lay wheel

  • Off side drive wheel

  • Off side lay wheel

  • Overall Wear condition.10=good.1=bad

  • Transmission is free from noises and vibrations

  • Wear condition. 10=good.1=bad

  • Couplings

  • Gears and keyways

  • Motors

  • Air gap

  • All gear boxes free of Oil leaks

  • Mountings

  • Long travel buffers

  • Limit switches and control sensors

Electrical

ELECTRICAL

  • Collectors

  • Collector shoe condition.10=good.1=bad

  • Busbar

  • Busbar signage

  • Control box condition

  • Control box

  • Contactors and control electrics

  • Cables and catenary

  • Pendant / radio TX

  • Isolators

  • Isolator signage

  • Tow arm and trolleys

Structure

Structure

  • Year of Manufacture or when the last 10 year / Major inspection was completed

  • Hoist has pasted it's safe use date (10 years old)

  • Has a safe to continue operation audit been completed

  • the following is an extract from the Australian Standards. 1418. This crane is now outside of the Australian standards and should be tagged out until remedial action can be performed that meets the below standard 7.4 ASSESSMENT FOR SUITABILITY FOR CONTINUED SAFE USE 7.4.1 Assessment for continued safe operation Cranes that have reached the end of their design life shall be assessed to ensure their suitability for continued use. Where the design life is unknown, this assessment should be carried out at 10-year intervals for the mechanical components and at 25-year intervals for the structure. The assessment shall also be undertaken where maintenance records indicate repeated failures of any critical component or where the crane has been subjected to an overload greater than 10% of the safe working load for either or both the structure and hoist.

  • Is the crane in suitably safe condition to return into operation safely today?

  • Crane has been removed from service and is now TAG OUT.

  • How old do you think the crane may be

  • Is the crane looking and performing in a manner that you feel is suitable for you to allow for the release of the crane back into safe service until an inspection for the continued safe use can be conducted?

  • Returned into active service...BUT revision of all crane operations and past life history to be conducted and a suitable maintenance programme promptly scheduled.

  • Crane has been removed from service and is now TAG OUT.

  • Is the Crane structure over 25 years old.

  • Has a 25 year structure inspection been completed

  • A Crane Gantry has a maximum of 25 year life span. After this time period the crane must be removed from service and be fully dismantled and internally inspected, all worn items wear items and fatigue points are to be replaced, repaired or modified to meet the latest edition of the Australian Standards covering that type of crane or just sold as scrap steel. This CRANE HAS BEEN TAGGED OUT and must not be used until remedial works have been completed. 7.4 ASSESSMENT FOR SUITABILITY FOR CONTINUED SAFE USE 7.4.1 Assessment for continued safe operation Cranes that have reached the end of their design life shall be assessed to ensure their suitability for continued use. Where the design life is unknown, this assessment should be carried out at 10-year intervals for the mechanical components and at 25-year intervals for the structure.

  • Please note that the working life of a Crane is a Maximum of 10 years from the date of first commissioning, regardless of the frequency of use.

General Items

GENERAL ITEMS

  • Signage general

  • Compass signage

  • Crane free from deformations and damage.

  • Crows nest / service access

  • Access ladder condition

  • Any comments

  • Any sketch that may help.

  • Inspection technician to sign. All work has been done to comply with the relevant Australian Standards.

  • Time off site

  • Next routine inspection and service due

  • Customer to sign

  • Pic of the completed service docket

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