SDJX finally inspection checklist_Rev:2

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

Documents list 文件清单

• Verify order/核对订单

  Yes

  No

  N/A

• Verify purchase Folder, specifications and drawings/核对采购文件夹，说明和图纸

  Yes

  No

  N/A

• Verify SDR list and check the details and take evidence for action implemented/核对SDR清单，检查SDR中的细节并提供实施的证据

  Yes

  No

  N/A

• Verify supplier has and is using Product Quality Plan/检测供应商有产品质量计划并正在使用

  Yes

  No

  N/A

• Verify supplier quality file/检查供应商质量文件

  Yes

  No

  N/A

Applicable qualifications 运用资质

• Verify qualification up to date (Welders qualifications，NDT) /核对资质到的日期（焊工资格，NDT）

  Yes

  No

  N/A

• Verify blasting and painting staff have sufficient experience to be competent for the job (No rookie) / 验证喷砂和喷漆人员是否有足够的经验胜任该工作

  Yes

  No

  N/A

• Verify panels （Baffles） installation team have sufficient experience to be competent for the job (No rookie) / 核对消音片安装团队有足够的经验能胜任工作

  Yes

  No

  N/A

Specification 规范说明

• Verify paint system specification/核对油漆系统规范

  Yes

  No

  N/A

• Verify Manifold Bleed Heating manufacture requirements. /核对笛型加热管的加工要求

  Yes

  No

  N/A

• Verify supplier has measured and recorded all CTQ dimensions on the GE Outline drawing/检测供应商测量并记录了GE缩略图上所有关键尺寸记录.

  Yes

  No

  N/A

• Perform random sample of CTQ dimensions/对CTQ尺寸进行随机抽样

  Yes

  No

  N/A

Manifold Bleed Heating 笛形加热管

• Verify that the bleed heater pipe holes meet the diameter called out on the GE IBH drawing. Supplier should have a calibrated go/no go gauage to measure this/检查排气加热管的孔符合GE图纸中尺寸的要求，供应商应用校准仪器测量

  Yes

  No

  N/A

• Verify the bleed heater（ no burrs or debris is visibl）/检查排气加热管（无毛边、可见的斜边或碎片等不良）

  Yes

  No

  N/A

Outside insulation 外保温

• Check cladding trial assembly records/检查包覆板预组装记录

  Yes

  No

  N/A

• Check all cladding marked/检查所有包覆板标记

  Yes

  No

  N/A

• Check Insulation pins /检查保温钩钉

  Yes

  No

  N/A

• Caulking with sikaflex 221 and quantities as per drawings/硅胶221填充按照图纸要求

  Yes

  No

  N/A

• Check the cladding paint (pay attention to the cladding edge location)/检查包覆板油漆 （注意包覆板边角位置）

  Yes

  No

  N/A

• Check by sampling that thickness and adherence of paint are coherent with paint specification/抽样检查油漆厚度和油漆的粘附力与油漆规范一致

  Yes

  No

  N/A

• Check the Sikaflex forming quality, neat and smooth, don't sag or bulge, beautiful shape, surface cleanliness/检查硅胶成形质量，整齐平整，表面清洁，不要凹陷或太过凸起。

  Yes

  No

  N/A

• Check whether in accordance with the requirements of the self tapping screw fastening, waterproof gasket is complete, good sealing performance/检查自攻螺钉是否按照要求紧固，防水密封垫是否完整，密封性能良好.

  Yes

  No

  N/A

Casing (Outside) 烟道箱体（外侧）

• All welds are in accordance with the drawings of weldings/所有的焊缝都是按照图纸焊接的

  Yes

  No

  N/A

• Check Sikaflex apply between stich welds/检查间断焊中的硅胶使用

  Yes

  No

  N/A

• Check the outside surface of screw in good condition, no damage/检查外表面螺钉完好，无损坏

  Yes

  No

  N/A

• Check records of trial assembly of each part with next part/检查每个部件和下一个部件的预组装记录

  Yes

  No

  N/A

• Check pressures tapes as per drawings/根据图纸检查压力管（定位尺寸，螺纹规）

  Yes

  No

  N/A

• Check pressures tapes surface and inside (without paint or particules)/检查压力管表面和内侧（没有油漆或渣滓）

  Yes

  No

  N/A

• Check the Casing (Outside) paint/检查箱体外表面油漆

  Yes

  No

  N/A

• Check by sampling that thickness and adherence of paint are coherent with paint specification/抽样检查油漆厚度和油漆的粘附力与油漆规范一致

  Yes

  No

  N/A

• No lack of paint on surface with difficult access (inside profiles, stiffener …)/在难油漆的表面（内部型钢，支撑….）没有漏漆

  Yes

  No

  N/A

• Water retention elimniated (transport and assembly position)/排除水堆积（运输和安装的位置）

  Yes

  No

  N/A

• Verify Humidity Sensor ports are located per the GE Outline Drawing and sealed from the outside environment. They must be stainless steel. / 检查湿度传感器的端口是按照GE图纸定位的，并与外部环境隔绝，必须是不锈钢的

  Yes

  No

  N/A

Lifting lugs 吊耳

• All welds are in accordance with the drawings of weldings/所有的焊缝都是按照图纸焊接的

  Yes

  No

  N/A

• Each lifting point shall have a unique number stamped and reported on NDT records/每个吊点要有唯一的一个敲击的号码并且在报告在NDT记录中

  Yes

  No

  N/A

• 100% of PT on lifting point.（EPE)/在吊点上100% PT （EPE）

  Yes

  No

  N/A

• 100% of MT on lifting point(MSD)/在吊点上100% MT（MSD）

  Yes

  No

  N/A

• Check lifting lugs bolts class appropriate (8.8 + material certificate)/检查吊耳螺钉等级合适（8.8+材料证书 ）EPE

  Yes

  No

  N/A

• Check lifting lugs bolts class appropriate (10.9 + material certificate)/检查吊耳螺钉等级合适（10.9+材料证书）MSD

  Yes

  No

  N/A

• Temporary lifting point shall be paint in yellow. lifting lug RAL1003，transport lug and frame RAL1018. / 临时的吊点要油漆成黄色，起吊吊耳RAL1003，运输吊耳和框架RAL1018.（需要和色卡一起拍照）

  Yes

  No

  N/A

Casing (Inside) 烟道箱体（内部）

• All welds are in accordance with the drawings of weldings/所有的焊缝都是按照图纸焊接的

  Yes

  No

  N/A

• Flanges butt weld shall be full penetration, grinded flat in junction surface./法兰的对接焊应该全焊透，连接面打磨平

  Yes

  No

  N/A

• Check the Casing (Inside) paint/检查 烟道箱体（内部）油漆

  Yes

  No

  N/A

• Check by sampling that thickness and adherence of paint are coherent with paint specification/抽样检查油漆厚度和油漆的粘附力与油漆规范一致

  Yes

  No

  N/A

• Cleanliness : Asbence of dust, cauliflowering, spatters or welding slags …) /清洁度：没有灰尘，渣滓或焊接飞溅…）

  Yes

  No

  N/A

• No foreign matter retention on side wall for internal insulation/在内保温的侧壁上没有外来物堆积。

  Yes

  No

  N/A

• Check by sampling that thickness and adherence of paint are coherent with paint specification (system under insultation)/抽样检查油漆厚度和油漆的粘附力与油漆规范一致（在保温下的系统）

  Yes

  No

  N/A

• Check all mixt welds SS/CS shall be paint, SS sheets not paint neither blasted/检查所有混合的焊缝（碳钢与不锈钢）需要油漆，不锈钢不油漆和喷砂

  Yes

  No

  N/A

Baffles and internal insulation 消音片和内部保温

• Sewing not in contact with perforted sheets(EPE)/玻璃纤维线的缝线不接触到冲孔板

  Yes

  No

  N/A

• Check mineral wool completly enclosed inside fiberglass fabric. Fiber glass fabric not burnt by welds/检查矿棉完全贴合玻璃纤维布.玻璃纤维布不被焊缝烧伤

  Yes

  No

  N/A

• Verify that melamine fully fills the insulation frame and silencer panel. / 检验三聚氰胺填满保温框架和消音片

  Yes

  No

  N/A

• Perforated punching burs much be on the air path side (not in contact with insulation)/冲孔的毛刺应该在气流一侧（不接触保温）

  Yes

  No

  N/A

• Stainless steel weld heat affected as a result of oxidation color must be polished to remove /不锈钢焊接热影响导致的氧化色必须去除

  Yes

  No

  N/A

• Verify plastic film with adhesive shall be fixed to the rough side of the perforated sheet. (Internal insulation)/ 验证带粘性的塑料膜应固定在穿孔板的粗糙面上。(内保温)

  Yes

  No

  N/A

• Check No welds without edge on perforated sheets/检查在冲孔板的边缘上没有焊接

  Yes

  No

  N/A

• Verify the correct qty. of silencer panels（baffle）/ 验证消音片的正确数量

  Yes

  No

  N/A

• Verify the Silencer panel fixing weld is clean/检查消音片固定焊缝清理干净

  Yes

  No

  N/A

• Check if the gap between the fixed parts and the silencer panels meet the drawing requirements and there are no abnormal welding deformations. / 检验消音片固定零件与消音片之间的间隙是否符合图纸要求，没有异常的焊接变形（需要照片）

  Yes

  No

  N/A

• Check that the T-shaped steel on the silencer panel is fully pressed against the perforated sheet without gaps. / 检查消音片上的T性钢完全压紧冲孔板，没有间隙(需要测量照片)

  Yes

  No

  N/A

• Check internal cleanliness : White paper ( cloth) test for internal Insulation and silencer panels per SDJX-JDFC-2023-03 / 检查内部清洁度：内保温和消音片用白纸(布)测试 参照SDJX-JDFC-2023-03

  Yes

  No

  N/A

• Check internal cleanliness : Knock test for internal Insulation and silencer panels per SDJX-JDFC-2023-03 / 检查内部清洁度：内保温和消音片的震荡测试 参照SDJX-JDFC-2023-03

  Yes

  No

  N/A

• Check internal cleanliness : Vacuum cleaner test for internal Insulation per SDJX-JDFC-2023-13 / 检查内部清洁度：内保温吸尘器测试 参照SDJX-JDFC-2023-13

  Yes

  No

  N/A

Expansion Joint 膨胀节

• Check the size of the expansion joint. / 检查膨胀节尺寸

  Yes

  No

  N/A

• Verify that the expansion joint is installed according to the drawing requirements. / 验证膨胀节按图纸的要求进行安装

  Yes

  No

  N/A

• Verify that the air flow direction after installation of the expansion joint does not conflict with the direction of the liner plate. / 验证膨胀节安装后的气流方向与衬板方向不冲突

  Yes

  No

  N/A

• The expansion joint installed in two sections shall be integrally assembled, and its dimensions shall be measured to control the installation clearance. / 分2段安装的膨胀节要进行整体组装，并测量尺寸，控制安装间隙

  Yes

  No

  N/A

Shipping 发运

• Check supply and description on packing list of SS wahsers required by drawings for compression/检查提供和在包装清单上描述图纸上要求的用于压缩的不锈钢垫圈

  Yes

  No

  N/A

• Check supply and description on packing list of screw required by drawings/检查提供和在包装清单上描述图纸上要求的螺钉

  Yes

  No

  N/A

• Check supply and description on packing list of nuts required by drawings/检查提供和在包装清单上描述图纸上要求的螺母

  Yes

  No

  N/A

• Test bolts and nuts are fitting together/测试螺钉与螺母能匹配在一起

  Yes

  No

  N/A

• Check supply and description on packing list of each Neopren Gasket required by drawings/检查提供和在包装清单上描述图纸要求的氯丁橡胶密封条

  Yes

  No

  N/A

• Check of expansion joint (Dimension and holes pattern)/膨胀节的检查（尺寸和孔型）

  Yes

  No

  N/A

• Flanges angles will be blurred in order to avoid to cut the rubber/法兰或压条的边角打磨成圆形，避免切坏橡胶

  Yes

  No

  N/A

• Perishable Products list (Expiration date 8 months from delivery date (on PO last amendment)/易腐产品清单从运输日期有效日期8个月（在订单最后修订上）

  Yes

  No

  N/A

Trial Assembly Photo

• Add media

  Media

Inlet duct photos 产品照片

• Add media

  Media

Defects and improvement photos 缺陷及改进照片

• Add media

  Media