Title Page
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Documents list 文件清单
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Verify order/核对订单
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Verify purchase Folder, specifications and drawings/核对采购文件夹,说明和图纸
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Verify SDR list/核对SDR清单
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Verify supplier has and is using Product Quality Plan/检测供应商有产品质量计划并正在使用
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Verify supplier quality file/检查供应商质量文件
Applicable qualifications 运用资质
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Verify qualification up to date (Welders qualifications,NDT) /核对资质到的日期(焊工资格,NDT)
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Verify blasting and painting staff/核对喷砂和油漆人员
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Verify panels (Baffles) insertion team/核对消音片插入的团队
Specification 规范说明
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Verify paint system specification/核对油漆系统规范
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Verify Manifold Bleed Heating/核对笛型加热管
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Verify supplier has measured and recorded all CTQ dimensions on the GE Outline drawing/检测供应商测量并记录了GE缩略图上所有关键尺寸记录.
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Perform random sample of CTQ dimensions/对CTQ尺寸进行随机抽样
Manifold Bleed Heating 笛形加热管
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Verify that the bleed heater pipe holes meet the diameter called out on the GE IBH drawing. Supplier should have a calibrated go/no go gauage to measure this/检查排气加热管的孔符合GE图纸中尺寸的要求,供应商应用校准仪器测量
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Verify the bleed heater( no burrs or debris is visibl)/检查排气加热管(无毛边、可见的斜边或碎片等不良)
Outside insulation 外保温
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Check cladding trial assembly records/检查包覆板预组装记录
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Check all cladding marked/检查所有包覆板标记
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Check Insulation pins /检查保温钩钉
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Caulking with sikaflex 221 and quantities as per drawings/硅胶221填充按照图纸要求
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Check the cladding paint (pay attention to the cladding edge location)/检查包覆板油漆 (注意包覆板边角位置)
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Check by sampling that thickness and adherence of paint are coherent with paint specification/抽样检查油漆厚度和油漆的粘附力与油漆规范一致
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Check the Sikaflex forming quality, neat and smooth, don't sag or bulge, beautiful shape, surface cleanliness/检查硅胶成形质量,整齐平整,表面清洁,不要凹陷或太过凸起。
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Check whether in accordance with the requirements of the self tapping screw fastening, waterproof gasket is complete, good sealing performance/检查自攻螺钉是否按照要求紧固,防水密封垫是否完整,密封性能良好.
Casing (Outside) 烟道箱体(外侧)
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All welds are in accordance with the drawings of weldings/所有的焊缝都是按照图纸焊接的
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Check Sikaflex apply between stich welds/检查间断焊中的硅胶使用
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Check the outside surface of screw in good condition, no damage/检查外表面螺钉完好,无损坏
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Check records of trial assembly of each part with next part/检查每个部件和下一个部件的预组装记录
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Check pressures tapes as per drawings/根据图纸检查压力管
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Check pressures tapes surface and inside (without paint or particules)/检查压力管表面和内侧(没有油漆或渣滓)
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Check the Casing (Outside) paint/检查箱体外表面油漆
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Check by sampling that thickness and adherence of paint are coherent with paint specification/抽样检查油漆厚度和油漆的粘附力与油漆规范一致
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No lack of paint on surface with difficult access (inside profiles, stiffener …)/在难油漆的表面(内部型钢,支撑….)没有漏漆
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Water retention elimniated (transport and assembly position)/排除水堆积(运输和安装的位置)
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Verify Humidity Sensor ports are located per the GE Outline Drawing and sealed from the outside environment. They must be stainless steel/检查湿度传感器的端口是按照GE图纸定位的,并与外部环境隔绝,必须是不锈钢的
Lifting lugs 吊耳
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All welds are in accordance with the drawings of weldings/所有的焊缝都是按照图纸焊接的
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Each lifting point shall have a unique number stamped and reported on NDT records/<br>每个吊点要有唯一的一个敲击的号码并且在报告在NDT记录中
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Temporary lifting point shall be paint in yellow/临时的吊点要油漆成黄色
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100% of PT on lifting point.(EPE)/在吊点上100% PT (EPE)
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100% of MT on lifting point(MSD)/在吊点上100% MT(MSD)
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Check lifting lugs bolts class appropriate (8.8 + material certificate)/检查吊耳螺钉等级合适(8.8+材料证书 )EPE
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Check lifting lugs bolts class appropriate (10.9 + material certificate)/检查吊耳螺钉等级合适(10.9+材料证书)MSD
Baffles and internal insulation 消音片和内部保温
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Sewing not in contact with perforted sheets/玻璃纤维线的缝线不接触到冲孔板
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Check mineral wool completly enclosed inside fiberglass fabric. Fiber glass fabric not burnt by welds/检查矿棉完全贴合玻璃纤维布.玻璃纤维布不被焊缝烧伤
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Check by sampling that thickness and adherence of paint are coherent with paint specification (system under insultation)/<br>抽样检查油漆厚度和油漆的粘附力与油漆规范一致(在保温下的系统)
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Check all mixt welds SS/CS shall be paint, SS sheets not paint neither blasted/检查所有混合的焊缝(碳钢与不锈钢)需要油漆,不锈钢不油漆和喷砂
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Stainless steel weld heat affected as a result of oxidation color must be polished to remove /不锈钢焊接热影响导致的氧化色必须去除
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No water retention on side wall under insulation/在保温下的侧壁上没有水堆积
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Perforated punching burs much be on the air path side (not in contact with insulation)/冲孔的毛刺应该在气流一侧(不接触保温)
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Check Position of horizontal frame stitch weld must match with position of T profilesexemple) /检查水平框架位置间断焊必须匹配T型钢的位置
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Check No welds without edge on perforated sheets/检查在冲孔板的边缘上没有焊接
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Verify the correct qty of silencer panels(baffle)/验证消音片的正确数量
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Check pitch between baffles tolerance : +/-1mm /检查消音片间间距的偏差+/-1mm
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Check internal cleanliness : White paper test under baffles/ 检查内部清洁度:在消音片下用白纸测试
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Verify the Silencer panel and elbow connection weld is clean/检查消音片与弯头连接焊缝清理干净
Casing (Inside) 烟道箱体(内部)
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All welds are in accordance with the drawings of weldings/所有的焊缝都是按照图纸焊接的
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Flanges butt weld shall be full penetration, grinded flat in junction surface./法兰的对接焊应该全焊透,连接面打磨平
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Check the Casing (Inside) paint/检查 烟道箱体(内部)油漆
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Check by sampling that thickness and adherence of paint are coherent with paint specification/抽样检查油漆厚度和油漆的粘附力与油漆规范一致
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Cleanliness : Asbence of dust, cauliflowering, spatters or welding slags …) /清洁度:没有灰尘,渣滓或焊接飞溅…)
Shipping 发运
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Check supply and description on packing list of SS wahsers required by drawings for compression/检查提供和在包装清单上描述图纸上要求的用于压缩的不锈钢垫圈
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Check supply and description on packing list of screw required by drawings/检查提供和在包装清单上描述图纸上要求的螺钉
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Check supply and description on packing list of nuts required by drawings/检查提供和在包装清单上描述图纸上要求的螺母
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Test bolts and nuts are fitting together/测试螺钉与螺母能匹配在一起
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Check supply and description on packing list of each Neopren Gasket required by drawings/检查提供和在包装清单上描述图纸要求的氯丁橡胶密封条
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Check of expansion joint (Dimension and holes pattern)/膨胀节的检查(尺寸和孔型)
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Flanges angles will be blurred in order to avoid to cut the rubber/法兰或压条的边角打磨成圆形,避免切坏橡胶
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Perishable Products list (Expiration date 8 months from delivery date (on PO last amendment)/易腐产品清单从运输日期有效日期8个月(在订单最后修订上)
Inlet duct photos 产品照片
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Add media
Defects and improvement photos 缺陷及改进照片
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Add media