Title Page
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Site conducted
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Conducted on
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Prepared by
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Location
I. 缓冲间 Buffer Room
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1. 传递间的两侧门没有同时打开?Do the two doors of the transfer not open at the same time?
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2. 传递间是否干净整洁?包括:地面、墙面、门窗等。Is the transfer room clean and tidy? Including: ground, walls, doors and windows.
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3. 进入洁净区的原辅料是否在传递间拆除外包装?Are the raw and auxiliary materials entering the clean area removed from the outer packaging in the transfer room?
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4. 在传递间拆除外包装后,原辅料是否有流转单等可识别物料信息的标识?After the outer packaging is removed in the transfer room, is there a turnover list and other identification marks for raw and auxiliary materials?
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5. 拆外包装后的物料是否装在流转箱内或双层包装?Are the unpacked materials packed in turnover boxes or double layers?
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6. 周转箱是否及时盖好箱盖以防污染?Are the turnover boxes covered in time to prevent contamination?
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7. 压差表是否正常?记录是否满足要求?是否在有效期内?Is the differential pressure gauge normal? Do records meet requirements? Is it within the validity period?
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8. 车间回风口、高效出风口是否打开?Are the workshop return air outlet and efficient air outlet open?
II. 粉碎间 Pellet Room
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1. 是否有粉碎记录?Is there a record of crushing?
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2. 粉碎后物料是否可识别?Is the material identifiable after crushing?
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3. 粉碎间是否干净整洁?包括:地面、异物、摆放等。Is the pellet room clean and tidy? Including: ground, foreign body, put, etc.
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4. 车间回风口、高效出风口是否打开?Are the workshop return air outlet and efficient air outlet open?
III. 注塑工序 (正在运行的设备) Injection Process (Equipment on Working)
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1. 设备是否有验收单且满足要求?Does the equipment have a receipt and meet the requirements?
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2. 设备是否有说明书等工单?是否存于设备履历文件袋?Does the equipment have manual and other work orders? Is it stored in the equipment resume file?
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3. 设备是否有验证方案和验证报告?且在有效期内?Does the equipment have a validation plan and validation report? And within the validity period?
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4. 设备标状态识牌是否准确?Is the equipment status identification card accurate?
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5. 是否有设备履历?是否存于设备履历文件袋?Do you have equipment resume? Is it stored in the equipment resume file?
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6. 设备是否存在于设备台账中?Does the equipment exist in the equipment ledger?
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7. 设备是否有年度维护保养计划?Is there an annual maintenance plan for the equipment?
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7.1. 设备是否按照年度保养计划进行保养?查看维护保养记录。Is the equipment maintained according to the annual maintenance plan? View maintenance records.
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8. 是否有设备作业指导书?Is there a SOP for equipment?
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9. 作业指导书是否存于设备区域且员工熟悉指导书位置?Are the SOP stored in the equipment area and familiar by employees?
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10. 设备是否有日常维护点检表?点检表悬挂于设备上?Is there a daily maintenance checklist for equipment? Check list hanging on equipment?
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10.1. 点检表是否按照日期进行合理记录?Are daily maintenance checklists properly recorded by date?
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10.2. 设备的周保养和月保养是否也合理记录?Are weekly and monthly maintenance of equipment properly documented?
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11. 是否有《工艺清单》用来指代该设备可用于生产哪些产品?且悬挂于设备上?Is there a process list to indicate which products the equipment can be used to produce? Hanging on the device?
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12. 是否使用正确的《工艺参数卡》?且悬挂于设备上?Is the correct process parameter card used? Hanging from the device?
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12.1. 《过程工艺参数记录》是否正确填写?且悬挂于设备上?Is the Process Parameter Record filled correctly? And hanging on the equipment?
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13. 《设备使用记录》是否合理的填写?且悬挂于设备上?Is the equipment Use Record properly filled out? Hanging on the device?
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14. 设备是否有维修记录?且悬挂于设备上?Does the equipment have maintenance records? Hanging on the device?
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14.1. 设备维修后是否经过判定?若判定需重新验证,是否有验证报告?Is the equipment determined after maintenance? If revalidation is determined, is there a validation report?
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15. 人员着装是否满足要求?包括:洁净服、洁净鞋、口罩、帽子、头发、指甲、饰品等。 Does the dress meet the requirements? Including: clean clothes, clean shoes, masks, hats, hair, nails, accessories and so on.
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16. 设备中是否干净整洁?没有有异物或维修工具等?Is the equipment clean and tidy? No foreign bodies or maintenance tools, etc.?
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17. 设备维护保养用品是否存于指定位置?无随意放置现象?Are equipment maintenance supplies stored in designated locations? No random placement?
IV. 印刷硅化工序(正在运行的设备) Printing and Silicification Process (Equipment on Working)
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1. 设备是否有验收单且满足要求?Does the equipment have a receipt and meet the requirements?
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2. 设备是否有说明书等工单?是否存于设备履历文件袋?Does the equipment have manual and other work orders? Is it stored in the equipment resume file?
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3. 设备是否有验证方案和验证报告?且在有效期内?Does the equipment have a validation plan and validation report? And within the validity period?
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4. 设备标状态识牌是否准确?Is the equipment status identification card accurate?
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5. 是否有设备履历?是否存于设备履历文件袋?Do you have equipment resume? Is it stored in the equipment resume file?
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6. 设备是否存在于设备台账中?Does the equipment exist in the equipment ledger?
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7. 设备是否有年度维护保养计划?Is there an annual maintenance plan for the equipment?
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7.1. 设备是否按照年度保养计划进行保养?查看维护保养记录。Is the equipment maintained according to the annual maintenance plan? View maintenance records.
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8. 是否有设备作业指导书?Is there a SOP for equipment?
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9. 作业指导书是否存于设备区域且员工熟悉指导书位置?Are the SOP stored in the equipment area and familiar by employees?
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10. 设备是否有日常维护点检表?点检表悬挂于设备上?Is there a daily maintenance checklist for equipment? Check list hanging on equipment?
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10.1. 点检表是否按照日期进行合理记录?Are daily maintenance checklists properly recorded by date?
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10.2. 设备的周保养和月保养是否也合理记录?Are weekly and monthly maintenance of equipment properly documented?
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11. 是否有《工艺清单》用来指代该设备可用于生产哪些产品?且悬挂于设备上?Is there a process list to indicate which products the equipment can be used to produce? Hanging on the device?
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12. 是否使用正确的《工艺参数卡》?且悬挂于设备上?Is the correct process parameter card used? Hanging from the device?
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12.1. 《过程工艺参数记录》是否正确填写?且悬挂于设备上?Is the Process Parameter Record filled correctly? And hanging on the equipment?
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13. 《设备使用记录》是否合理的填写?且悬挂于设备上?Is the equipment Use Record properly filled out? Hanging on the device?
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14. 设备是否有维修记录?且悬挂于设备上?Does the equipment have maintenance records? Hanging on the device?
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14.1. 设备维修后是否经过判定?若判定需重新验证,是否有验证报告?Is the equipment determined after maintenance? If revalidation is determined, is there a validation report?
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15. 人员着装是否满足要求?包括:洁净服、洁净鞋、口罩、帽子、头发、指甲、饰品等。 Does the dress meet the requirements? Including: clean clothes, clean shoes, masks, hats, hair, nails, accessories and so on.
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16. 设备中是否干净整洁?没有有异物或维修工具等?Is the equipment clean and tidy? No foreign bodies or maintenance tools, etc.?
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17. 设备维护保养用品是否存于指定位置?无随意放置现象?Are equipment maintenance supplies stored in designated locations? No random placement?
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18. 是否有硅油配比记录?Is there a record of silicone oil mix?
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18.1. 硅油配比是否有验证报告?Is there a verification report for the ratio of silicone oil?
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18.2. 配比后的硅油是否有标识?Is there a label on the silicone oil after mixing?
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19. 油墨是否有标识?Is the ink marked?
V. 组装工序 (正在运行的设备)Assembly Process (Equipment on Working)
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1. 设备是否有验收单且满足要求?Does the equipment have a receipt and meet the requirements?
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2. 设备是否有说明书等工单?是否存于设备履历文件袋?Does the equipment have manual and other work orders? Is it stored in the equipment resume file?
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3. 设备是否有验证方案和验证报告?且在有效期内?Does the equipment have a validation plan and validation report? And within the validity period?
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4. 设备标状态识牌是否准确?Is the equipment status identification card accurate?
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5. 是否有设备履历?是否存于设备履历文件袋?Do you have equipment resume? Is it stored in the equipment resume file?
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6. 设备是否存在于设备台账中?Does the equipment exist in the equipment ledger?
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7. 设备是否有年度维护保养计划?Is there an annual maintenance plan for the equipment?
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7.1. 设备是否按照年度保养计划进行保养?查看维护保养记录。Is the equipment maintained according to the annual maintenance plan? View maintenance records.
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8. 是否有设备作业指导书?Is there a SOP for equipment?
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9. 作业指导书是否存于设备区域且员工熟悉指导书位置?Are the SOP stored in the equipment area and familiar by employees?
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10. 设备是否有日常维护点检表?点检表悬挂于设备上?Is there a daily maintenance checklist for equipment? Check list hanging on equipment?
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10.1. 点检表是否按照日期进行合理记录?Are daily maintenance checklists properly recorded by date?
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10.2. 设备的周保养和月保养是否也合理记录?Are weekly and monthly maintenance of equipment properly documented?
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11. 是否有《工艺清单》用来指代该设备可用于生产哪些产品?且悬挂于设备上?Is there a process list to indicate which products the equipment can be used to produce? Hanging on the device?
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12. 是否使用正确的《工艺参数卡》?且悬挂于设备上?Is the correct process parameter card used? Hanging from the device?
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12.1. 《过程工艺参数记录》是否正确填写?且悬挂于设备上?Is the Process Parameter Record filled correctly? And hanging on the equipment?
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13. 《设备使用记录》是否合理的填写?且悬挂于设备上?Is the equipment Use Record properly filled out? Hanging on the device?
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14. 设备是否有维修记录?且悬挂于设备上?Does the equipment have maintenance records? Hanging on the device?
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14.1. 设备维修后是否经过判定?若判定需重新验证,是否有验证报告?Is the equipment determined after maintenance? If revalidation is determined, is there a validation report?
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15. 人员着装是否满足要求?包括:洁净服、洁净鞋、口罩、帽子、头发、指甲、饰品等。 Does the dress meet the requirements? Including: clean clothes, clean shoes, masks, hats, hair, nails, accessories and so on.
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16. 设备中是否干净整洁?没有有异物或维修工具等?Is the equipment clean and tidy? No foreign bodies or maintenance tools, etc.?
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17. 设备维护保养用品是否存于指定位置?无随意放置现象?Are equipment maintenance supplies stored in designated locations? No random placement?
VI. 包装工序(正在运行的设备) Packaging Process (Equipment on Working)
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1. 设备是否有验收单且满足要求?Does the equipment have a receipt and meet the requirements?
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2. 设备是否有说明书等工单?是否存于设备履历文件袋?Does the equipment have manual and other work orders? Is it stored in the equipment resume file?
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3. 设备是否有验证方案和验证报告?且在有效期内?Does the equipment have a validation plan and validation report? And within the validity period?
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4. 设备标状态识牌是否准确?Is the equipment status identification card accurate?
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5. 是否有设备履历?是否存于设备履历文件袋?Do you have equipment resume? Is it stored in the equipment resume file?
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6. 设备是否存在于设备台账中?Does the equipment exist in the equipment ledger?
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7. 设备是否有年度维护保养计划?Is there an annual maintenance plan for the equipment?
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7.1. 设备是否按照年度保养计划进行保养?查看维护保养记录。Is the equipment maintained according to the annual maintenance plan? View maintenance records.
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8. 是否有设备作业指导书?Is there a SOP for equipment?
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9. 作业指导书是否存于设备区域且员工熟悉指导书位置?Are the SOP stored in the equipment area and familiar by employees?
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10. 设备是否有日常维护点检表?点检表悬挂于设备上?Is there a daily maintenance checklist for equipment? Check list hanging on equipment?
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10.1. 点检表是否按照日期进行合理记录?Are daily maintenance checklists properly recorded by date?
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10.2. 设备的周保养和月保养是否也合理记录?Are weekly and monthly maintenance of equipment properly documented?
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11. 是否有《工艺清单》用来指代该设备可用于生产哪些产品?且悬挂于设备上?Is there a process list to indicate which products the equipment can be used to produce? Hanging on the device?
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12. 是否使用正确的《工艺参数卡》?且悬挂于设备上?Is the correct process parameter card used? Hanging from the device?
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12.1. 《过程工艺参数记录》是否正确填写?且悬挂于设备上?Is the Process Parameter Record filled correctly? And hanging on the equipment?
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13. 《设备使用记录》是否合理的填写?且悬挂于设备上?Is the equipment Use Record properly filled out? Hanging on the device?
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14. 设备是否有维修记录?且悬挂于设备上?Does the equipment have maintenance records? Hanging on the device?
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14.1. 设备维修后是否经过判定?若判定需重新验证,是否有验证报告?Is the equipment determined after maintenance? If revalidation is determined, is there a validation report?
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15. 人员着装是否满足要求?包括:洁净服、洁净鞋、口罩、帽子、头发、指甲、饰品等。 Does the dress meet the requirements? Including: clean clothes, clean shoes, masks, hats, hair, nails, accessories and so on.
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16. 设备中是否干净整洁?没有有异物或维修工具等?Is the equipment clean and tidy? No foreign bodies or maintenance tools, etc.?
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17. 设备维护保养用品是否存于指定位置?无随意放置现象?Are equipment maintenance supplies stored in designated locations? No random placement?
VII. 组针工序 (正在运行的设备)Needle Assembly Process
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1. 设备是否有验收单且满足要求?Does the equipment have a receipt and meet the requirements?
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2. 设备是否有说明书等工单?是否存于设备履历文件袋?Does the equipment have manual and other work orders? Is it stored in the equipment resume file?
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3. 设备是否有验证方案和验证报告?且在有效期内?Does the equipment have a validation plan and validation report? And within the validity period?
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4. 设备标状态识牌是否准确?Is the equipment status identification card accurate?
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5. 是否有设备履历?是否存于设备履历文件袋?Do you have equipment resume? Is it stored in the equipment resume file?
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6. 设备是否存在于设备台账中?Does the equipment exist in the equipment ledger?
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7. 设备是否有年度维护保养计划?Is there an annual maintenance plan for the equipment?
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7.1. 设备是否按照年度保养计划进行保养?查看维护保养记录。Is the equipment maintained according to the annual maintenance plan? View maintenance records.
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8. 是否有设备作业指导书?Is there a SOP for equipment?
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9. 作业指导书是否存于设备区域且员工熟悉指导书位置?Are the SOP stored in the equipment area and familiar by employees?
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10. 设备是否有日常维护点检表?点检表悬挂于设备上?Is there a daily maintenance checklist for equipment? Check list hanging on equipment?
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10.1. 点检表是否按照日期进行合理记录?Are daily maintenance checklists properly recorded by date?
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10.2. 设备的周保养和月保养是否也合理记录?Are weekly and monthly maintenance of equipment properly documented?
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11. 是否有《工艺清单》用来指代该设备可用于生产哪些产品?且悬挂于设备上?Is there a process list to indicate which products the equipment can be used to produce? Hanging on the device?
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12. 是否使用正确的《工艺参数卡》?且悬挂于设备上?Is the correct process parameter card used? Hanging from the device?
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13. 《设备使用记录》是否合理的填写?且悬挂于设备上?Is the equipment Use Record properly filled out? Hanging on the device?
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14. 设备是否有维修记录?且悬挂于设备上?Does the equipment have maintenance records? Hanging on the device?
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14.1. 设备维修后是否经过判定?若判定需重新验证,是否有验证报告?Is the equipment determined after maintenance? If revalidation is determined, is there a validation report?
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15. 人员着装是否满足要求?包括:洁净服、洁净鞋、口罩、帽子、头发、指甲、饰品等。 Does the dress meet the requirements? Including: clean clothes, clean shoes, masks, hats, hair, nails, accessories and so on.
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16. 设备中是否干净整洁?没有有异物或维修工具等?Is the equipment clean and tidy? No foreign bodies or maintenance tools, etc.?
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17. 设备维护保养用品是否存于指定位置?无随意放置现象?Are equipment maintenance supplies stored in designated locations? No random placement?
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18. 是否有硅油配比记录?Is there a record of silicone oil mix?
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18.1. 硅油配比是否有验证报告?Is there a verification report for the ratio of silicone oil?
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18.2. 配比后的硅油是否有标识?Is there a label on the silicone oil after mixing?
VIII. 辅助设备 Auxiliary Equipment
空调 Air Conditioner
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1. 是否有使用记录?Is there a record of use?
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2. 是否有年度维护保养计划?Is there an annual maintenance plan?
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2.1. 是否按照计划进行维护保养?查看维护保养记录。Is maintenance performed according to the plan? View maintenance records.
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3. 是否有设备验收记录?Are there equipment acceptance records?
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4. 是否有设备工单等文件?Is there equipment work order and other documents?
风机 Air Blower
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1. 是否有使用记录?Is there a record of use?
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2. 是否有年度维护保养计划?Is there an annual maintenance plan?
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2.1. 是否按照计划进行维护保养?查看维护保养记录。Is maintenance performed according to the plan? View maintenance records.
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3. 是否有设备验收记录?Are there equipment acceptance records?
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4. 是否有设备工单等文件?Is there equipment work order and other documents?
臭氧 Ozone
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1. 是否有使用记录?Is there a record of use?
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2. 是否有年度维护保养计划?Is there an annual maintenance plan?
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2.1. 是否按照计划进行维护保养?查看维护保养记录。Is maintenance performed according to the plan? View maintenance records.
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3. 是否有设备验收记录?Are there equipment acceptance records?
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4. 是否有设备工单等文件?Is there equipment work order and other documents?
纯化水设备 Purified Water Equipment
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1. 是否有使用记录?Is there a record of use?
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2. 是否有年度维护保养计划?Is there an annual maintenance plan?
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2.1. 是否按照计划进行维护保养?查看维护保养记录。Is maintenance performed according to the plan? View maintenance records.
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3. 是否有设备验收记录?Are there equipment acceptance records?
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4. 是否有设备工单等文件?Is there equipment work order and other documents?
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5. 是否有设备验证报告?且报告满足要求?Is there an equipment verification report? And the report meets the requirements?