SHEET METAL DEPARTMENT

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

• Location
  Address

GENERAL WORKING CONDITIONS

• Are all work areas clean, sanitary and orderly?

  Yes

  No

  N/A

• Is combustible scrap, debris, and waste stored safely and removed from the worksite promply?

  Yes

  No

  N/A

• Are the minimum number of toilets and washing facilities provided and maintained in a clean and sanitary fashion?

  Yes

  No

  N/A

• Are all work areas adequately illuminated?

  Yes

  No

  N/A

SHEET METAL MACHINES

• Have all operators been task trained on the machine they are operating?

  Yes

  No

  N/A

• Are all machines guarded and protecting the operator from pinch points, nip points, blades, gears, and belts?

  Yes

  No

  N/A

• Are all guards functioning and in good condition?

  Yes

  No

  N/A

• Are all machines up to date with maintenance (oiling, greasing, fluid levels, cleanliness)?

  Yes

  No

  N/A

• When was maintenance performed?

  Date

• Are emergency stops working properly?

  Yes

  No

  N/A

• Are operating procedures posted at each machine?

  Yes

  No

  N/A

• Is there adequate work space around the machines?

  Yes

  No

  N/A

• Is there a clear travel path around machines big enough for carts and materials to travel?

  Yes

  No

  N/A

• Are grinders, saws, and similar equipment provided with (and used) appropriate safety guards?

  Yes

  No

  N/A

• Are all cord-connected, electrically operated tools and equipment effectively grounded or of the approved double insulated type?

  Yes

  No

  N/A

• Are pneumatic and hydraulic hoses checked regularly for deterioration or damage?

  Yes

  No

  N/A

FIRE PREVENTION/PROTECTION

• Is there an inspected fire extinguisher, within 50 feet of the work area?

  Yes

  No

  N/A

• Are gas cylinders secured from falling and capped when not in use?

  Yes

  No

  N/A

• Are emergency exits free of obstructions and marked?

  Yes

  No

  N/A

• Are hot work areas free from flammables, combustibles, and aerosols?

  Yes

  No

  N/A

• Are egress routes at least 28" wide and free of obstructions?

  Yes

  No

  N/A

• Are employees periodically instructed in the use of fire extinguishers and fire protection procedures?

  Yes

  No

  N/A

• Are flammable liquid containers clearly identified?

  Yes

  No

  N/A

• Are flammable liquid containers properly stored and kept at least 35 ft from any spark producing, open flames, or excessive heat sources?

  Yes

  No

  N/A

PERSONAL PROTECTIVE EQUIPMENT

• Can the use of PPE be eliminated by engineered precautions?

  Yes

  No

  N/A

• What are the recommended engineering controls?

• Is the appropriate hand protection being worn?

  Select Kevlar Leather Welding Heat Resistant Latex Chemical Gloves Cotton\Nitrile

  • Kevlar
  • Leather
  • Welding
  • Heat Resistant
  • Latex
  • Chemical Gloves
  • Cotton\Nitrile

• Is the appropriate eye protection being worn when needed?

  Yes

  No

  N/A

• Are protective goggles or face shields provided and worn where there is any danger of flying particles or corrosive materials?

  Yes

  No

  N/A

• Is the appropriate hearing protection being worn when needed?

  Yes

  No

  N/A

• Is the appropriate footwear being worn?

  Yes

  No

  N/A

MATERIAL HANDLING

• Are carts and other material handling equipment in good condition?

  Yes

  No

  N/A

• Are loads limited to 50 pounds? If not, are two or more people making the lift or equipment when possible?

  Yes

  No

  N/A

• Check Forklift

  Yes

  No

  N/A

• Make:

• Model:

• Load Capacity Rating:

• Serial Number:

• Hours?

• Date of last maintenance

  Date

• Attachment?

  Yes

  No

  N/A

• What type?

• Load capacity rating:

• Check all that apply:

  Pass

  Fail

  N/A

• Certified Operator

  Compliant

  Non-Compliant

  N/A

• Brakes

  Compliant

  Non-Compliant

  N/A

• Lights

  Compliant

  Non-Compliant

  N/A

• Pre-Inspection

  Compliant

  Non-Compliant

  N/A

• Seat Belt

  Compliant

  Non-Compliant

  N/A

• Fire Extinguisher

  Compliant

  Non-Compliant

  N/A

• Warning Devices (i.e., back-up alarm)

  Compliant

  Non-Compliant

  N/A

• Horn

  Compliant

  Non-Compliant

  N/A

HAND TOOLS AND EQUIPMENT

• Are all tools and equipment (both company and employee-owned) used at the workplace in good condition?

  Yes

  No

  N/A

• Are hand tools, such as chisels, punches, etc., which develop mushroomed heads during use, reconditioned or replaced as necessary?

  Yes

  No

  N/A

• Are appropriate handles used on files and similar tools?

  Yes

  No

  N/A

• Are appropriate safety glasses, face shields, etc., utilized while using hand tools or equipment that might produce flying materials or be subject to breakage?

  Yes

  No

  N/A

• Are tool cutting edges kept sharp so the tool will move smoothly without binding or skipping?

  Yes

  No

  N/A

• Are tools in good condition and free of cracks, dents, and alterations?

  Yes

  No

  N/A

POWER TOOLS AND EQUIPMENT

• Are grinders, saws, and similar equipment provided with (and used) appropriate safety guards?

  Yes

  No

  N/A

• Are all cord-connected, electrically operated tools and equipment effectively grounded or of the approved double insulated type?

  Yes

  No

  N/A

• Are pneumatic and hydraulic hoses checked regularly for deterioration or damage?

  Yes

  No

  N/A

• Welding/cutting equipment inspected and in good condition?

  Yes

  No

  N/A

• Are tools stored in designated area when not in use?

  Yes

  No

  N/A

HOUSEKEEPING

• Work area free of trip hazards and swept free of debris?

  Yes

  No

  N/A

• Are garbage bins available and emptied, when needed?

  Yes

  No

  N/A

• Are oily/greasy rags properly disposed of in metal containers with lids?

  Yes

  No

  N/A

• Are ventilation systems functioning properly to dissipate fumes?

  Yes

  No

  N/A

• Are restrooms clean and sanitary?

  Yes

  No

  N/A

ELECTRICAL

• Are ground-fault circuit interrupters installed on each temporary 15 or 20 amp, 120 volt AC circuit locations where construction, demolition, modifications, alterations, or excavations are being performed?

  Yes

  No

  N/A

• Do extension cords have a grounding conductor (i.e., ground prong)?

  Yes

  No

  N/A

• Are extension cords at least 12 gauge?

  Yes

  No

  N/A

• Are flexible cords and cables free of splices or taps?

  Yes

  No

  N/A

• Are all unused openings (including conduit knockouts) in electrical enclosures and fittings closed with appropriate covers, plugs, or plates?

  Yes

  No

  N/A

• Are all energized parts of electrical circuits and equipment guarded against accidental contact by approved cabinets or enclosures?

  Yes

  No

  N/A

• Are extension cords being used in the place of permanent wiring?

  Yes

  No

• Are extension cords, wiring, or conduit creating a trip hazard?

  Yes

  No

WELDING, CUTTING, AND BRAZING

• Area inspected for fire hazards?

  Yes

  No

  N/A

• Screens and shields in place?

  Yes

  No

  N/A

• Proper ventilation?

  Yes

  No

  N/A

• Are oxygen and acetylene stored properly?

  Yes

  No

  N/A

• Are cylinders not in use secured with caps in place?

  Yes

  No

  N/A

• Are valves shut-off and regulators backed off each night?

  Yes

  No

  N/A

• Flashback arresters placed on hoses (O2 and fuel gas)?

  Yes

  No

  N/A

• Are welding leads in good repair and no cuts, splices, or damage within 10 ft of the electrode holder (stinger)?

  Yes

  No

  N/A

COMMENTS:

• Additional comments, concerns, or details

OVERALL GRADING

• ACCEPTABLE: Jobsites which have no serious violations of federal requirements, or safety policies and have recognizable hazards controlled at the time of the inspection.<br><br> NEEDS IMPROVEMENT: Jobsites in which violations occurred which may be serious in nature but the inspector does not believe them to be done intentionally or egregiously.<br><br> UNACCEPTABLE: Jobs in which egregious safety violations exist and are to believe to have been known by those involved.

  Acceptable

  Needs Improvement

  Unacceptable

• Overall "SAFETY CULTURE" of the Sheet Metal Shop

SIGNATURES

• Sheet Metal Representative/Supervisor:

  Sign

• Auditor/Inspector:

  Sign