Amenities

  • Are there any obvious WHS issues to report

  • Housekeeping is in order

  • Equipment / Machinery is in good sound operating order

Raw Material Receivals

  • Are there any obvious WHS issues to report

  • Housekeeping is in order

  • Equipment / Machinery is in good sound operating order

Powders / Staging

  • Are there any obvious WHS issues to report

  • Housekeeping is in order

  • Equipment / Machinery is in good sound operating order

Flavours / Batching Fruit

  • Are there any obvious WHS issues to report

  • Housekeeping is in order

  • Equipment / Machinery is in good sound operating order

Cook Floor - Line 1 & 2

  • Are there any obvious WHS issues to report

  • Housekeeping is in order

  • Equipment / Machinery is in good sound operating order

Pack Floor - LIne 1 & 2 including yard

  • Are there any obvious WHS issues to report

  • Housekeeping is in order

  • Equipment / Machinery is in good sound operating order

  • Line 1 - There are no visible signs of line leakage from cooking to pack out during production - Inspect all connections

  • Report immediately to Production & QA Management to assess and take appropriate corrective action

  • Line 2 - There are no visible signs of line leakages from cooking to pack out during production - Inspect all connections

  • Report immediately to Production & QA management to assess and take appropriate corrective action

HACCP Verification

  • CCP 1 - LINE 1 Equipment / Line Sterilisation has been verified 104°C for >=10 minutes via CITECT system. Record date & timing of verification activity for Cooler 1 (probe T24.2); Cooler 2 (probe T24.3) & End of Line Sample Bell (probes TT107 & TT103)

  • CCP 1 - LINE 1 Nitrogen Equipment / Line Sterilisation has been verified 90°C for >=10 minutes via CITECT system. Record date & timing of verification activity Probe T23.5

  • CCP 2 - LINE 1 Finished Product Pasteurisation has been verified 85°C for >=10 minutes via CITECT system. Record date & timing of verification activity Probe T23.2

  • CCP 3 - LINE 1 Connection Sterilisation has been verified 104°C for >=5 minutes via CITECT system. Record date & timing of verification activity for Sampler A (probe TT107); Sampler B (probe TT103); Bulk Filler andTwin Filler

  • CCP 1 - LINE 2 Equipment / Line Sterilisation has been verified 104°C for >=10 minutes (for "Pasteurised" product) &/or 112°C for >= 10 minutes (for "Sterilised" product) via CITECT system. Record date & timing of verification activity Probe TT108

  • CCP 2 - LINE 2 Finished Product Pasteurisation has been verified via CITECT system. Record date & timing of verification activity. Refer to Reference Document #100477 Hipex Pasteurisation Tolerances

  • CCP 3 - LINE 2 Connection Sterilisation has been verified 104°C for >=5 minutes (for "Pasteurised" product) &/or 112°C for >=5 minutes (for higher risk products - MSP / Sterile) via CITECT system. Record date & timing of verification activity for Sampler A (probe TT109); Sampler B (probe TT110); Sampler C (probe TT111)

  • CCP 3 - FLEXICON Valve Sterilisation has been verified 110°C for >=3 minutes. Record date & timing of verification activity

  • CCP 4 - Tote Sterilisation has been verified 104°C for >=10 minutes (for "Pasteurised product) &/or 115°C for >=11 minutes (for "Sterile product) via Citect. Record date & timing of verification activity

  • CCP 6 - Bulk / Twin Filler Sterilisation has been verified 104°C for >=10 minutes. Record date & timing of verification activity

  • Have all the Critical Control Points (CCP's) been verified for your production shift

  • This is a Critical Non conformance. All CCP's must be verified and signed off by shift supervisor. Refer CCP table on Form AFQA-F-0027 for recommended protocols in the event of CCP Breach

  • Has the HACCP Process Data Verification form AFQA-F-0027 been signed for your production shift

  • This is a Failed CCP Breach. Ensure CCP are reviewed & verification form is signed

HACCP Sign Off

  • Shift Supervisor Verifying CCP's Signature

  • Print Name & Date

  • Shift

Sign Off

  • The incoming shift supervisor must sign off as they are accepting responsability for the plant in an "as is" condition

  • Incoming Shift Supervisor Signature

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