Title Page
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Conducted on
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Location
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Prepared by
Summary
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This section is a discussion regarding the audit findings.
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Suggested strategic focus as a result of this audit
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Suiggested short term actions as a result of this audit
Behaviour
Behaviour.
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During the audit note if any of these critical behaviors are observed.
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Are there 2m pedestrian / MHE interaction Issues?
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FLT not using Horn at intersections / doorways
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FLT turning / traveling with load high
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Actual Climbing or significant circumstantial evidence of walking on stock / bed of vehicles / pallets
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Dismounting FLT wrong
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Dismounting HGV wrong
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Walking past litter on the floor
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Pedestrian not following pathway
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Reversing without a banksperson
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PPE Violation
Task Observation
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This question is designed to test the hazard perception of an employee.
Poor scores here indicate poor safety dialogue between the employee and management -
What is the task being observed?
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What are the significant hazards associated with the task?
- Transport Interaction
- Ergonomics
- Trip / Slip / Fall Hazards
- Machine Related
- Chemicals
- Other
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Can the employee identify all the hazards
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Can the employee describe what to do the reduce the risks for these hazards?
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Why is this ? For example Training / Forgot / So long since hazards discussed
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Is the correct PPE being worn ( and being worn correctly ) ?
- Safe 1 Point
- At Risk
- N/A
Continuous Improvement / Employee Engagement
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This question tests if the site management has momentum with operative interaction, and closure of actions
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Are the Safety Cross and 3C charts displayed for this month?
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Is there evidence of the safety cross being updated today
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Is there evidence of actions being logged on the 3C chart this week?
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Is there evidence of actions being closed out from the 3C this week
- Actions Closed Out 1 Point
- No Actions closed out this week 0 points
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Is there a behavioral score logged for the last working day
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Is there an action on the 3C to indicate actions being taken in response to unsafe behaviors observed?
Racking
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This section tests if the site is dealing with racking related issues. This is not a full racking inspection of the site.
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Is there racking on site
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Is there damaged racking observed during the audit
- No damage 1 Point
- Damage ( beyond SEMA Guidance )
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Has the bay(s) been taken out of service?
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Has an inhouse SIG racking inspection occurred in the last week
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Has the site got SEMA trained inspectors to complete internal checks?
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Is there stock above the ground floor that visually looks unstable / leaning
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Can the site provide evidence of a Competent Inspection in the last 12 months
Workplace Transport
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This section tests driver behavior onsite and also the determines the workplace transport organisation grading.
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Has the workplace transport had a pre use check?
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Is the FLT free from obvious defects
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Is the driver wearing his seat belt
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Can the driver demonstrate that FLTs have a home position with forks covered, e.g. in a pile of pallets. ( this is to reduce the STF risk presented by forks )
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If an FLT is parked in this position are the forks covered?
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Inside the Warehouse / Factory is there clear pedestrian segregation (Red =0, Bronze = 1, Silver = 2, Gold = 3 Points )
- Red Standard No Visible Organisation 0 Points
- Bronze Standard Pathways marked on the floor 1 Point
- Silver Standard Pedestrians and Vehicles controlled 2 Points
- Gold Standard Segregation 3 Points
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In the Yard is there clear pedestrian segregation (Red =0, Bronze = 1, Silver = 2, Gold = 3 Points )
- Red Standard No Visible Organisation 0 Points
- Bronze Standard Pathways marked on the floor 1 Point
- Silver Standard Pedestrians and Vehicles controlled 2 Points
- Gold Standard Segregation 3 Points
Slip Trips and Falls
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Slips trips and falls account for a significant amount of injuries. This section tests how the site is actively managing these hazards
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Are structural trip hazards on site contained ( something to prevent injury ) eg cones on pot holes.
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Are there pallets on the floor producing a trip hazard
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Are there any trailing leads that are a trip hazard
Enhanced STF Hazards
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Are dynamic trip hazards contained ie is stock or plant that moves around arranged so that it presents no trip hazard?
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Are bearers contained and not left loose on the floor?
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Are changes of level ( eg operational steps ) highlighted in a high viz color
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Is there a robust and written Ice Procedure
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Are plinths being used to reduce trip hazards
Collections workplace transport interaction
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This section tests if there is active management / control of customer collections on site.
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Does the site allow customer collections
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Is there segregation between customers and workplace transport in the customer loading area. (Red =0, Bronze = 1, Silver = 2, Gold = 3 Points )
- Red Standard No Visible Organisation 0 Points
- Bronze Standard Pathways marked on the floor 1 Point
- Silver Standard Pedestrians and Vehicles controlled 2 Points
- Gold Standard Segregation 3 Points
Fire Safety
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This section tests if fire risks ( ignition and combustibles ) and emergency responses are being actively managed.
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Is there area on site where there is an obvious high fire risk?
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Are combustibles stored under stairs ? ( This presents a hazard for emergency egress )
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Is the fire alarm panel working properly
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What is the issue
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Has the impairment been logged with Chubb?
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Test 3 emergency escape doors. Do all these open with ease? ( If any door stickage is observed the answer is No )
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Is the subsequent escape route free from hazards eg foliage, trip hazards
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Are fire doors closed or open with a sound activate closer.
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Do fire doors shut properly into the frame
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Is the intumescent strip in place in fire doors
Machine Safety
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This section is targeted to highlight issues which one machine chosen at random on site
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Does the site have any machines?
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What is the Machine?
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Is there possible access to dangerous parts of the machine?
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Is there a plan to resolve the access issues seen?
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Has the machine had a pre use check
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Is there a LOTO procedure posted on the machine?
Knives
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This section focuses on the management of approved knives on site
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Are there any non approved knives on site? The default knife is a fully enclosed bladed knife. The minimum expectation is a fully automatic bladed knife.
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Is there a site specific SOP / Approval for non approved knives
Covid
Induction to site
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Was the temperature of the auditor taken today?
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Was the site Covid arrangements explained on entry? Minimum expectation is the Visitor Do / Dont poster
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Are hand sanitisers available at induction?
Office Covid Leadership
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Has the office had a Covid Observation today?
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Are employees seem walking without face coverings?
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Are there any 2 meter infringements observed?
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Is there evidence of office temperature checking?
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Is there evidence of a robust cleaning regime through the day?
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Has a tool box talk been conducted in the last week?
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Are the Covid do / dont posters displayed in the Operation?
Office Layout / Organisation
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Does the office layout ensure there are no 2m interactions with pedestrians and seated colleagues?
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Are wipes and sanitisers available on all usable workstations?
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Are wipes available on printers?
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Does the manager ensure that kitchen cups / plates / utensils are not shared?
Operational layout / Organisation
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Are any 2m infringments observed?
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Are pedestrians routes clearly marked?
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Are mess rooms clearly organised to prevent 2m interactions?
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Are changing rooms organised to prevent 2m interactions?
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Is there wipes and sanitiser on operational workstations?
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Do MHE equipment have wipes on the vehicle?
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Do HGVs have wipes and sanitiser on the vehicle?
Covid Risk Assessment
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Has the site completed the Group Risk Assessment?
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Has the Risk Assessmnet been rteviewed in the last month?
Covid Fire Breaks
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Is there no interaction between sales and the operation? ( There should be a clean covid fire break between the two )
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Has the site considered creating Covid fire breaks?
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Why not?
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How has the site communicated this?
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Has the site identified people who may car share to work?
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Has a Covid Fire break been arranged for these people?
Training
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Can the Operations manager supply evidence if SIG incident Investigation Competency ?
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Does the site have any upto date training matrix
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Is there evidence to confirm that a person selected at random is trained on that task?
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Is there a plan to recover the training gaps within the next 3 months?
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Identify 1 FLT driver. Is there evidence of FLT Training?
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Identify 1 Operative. Is there evidence of Manual Handling Training?
Manual Handling ( No score until Q1 2021 )
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Has the site a Risk Register of Ergonomic Hazards?
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Does the site have a MAC assessment for each of these hazards?
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Does the site plot the numbers of red elements with time from the Risk Register
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Does the site have a plan in place to reduce the number of red elements from the Risk Register
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Is poor manual handling observed on site
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Where & what is the issue?
Environment ( Scoring from Q3 2020 )
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Is waste placed in the correct skip? No plaster board in General Waste. No Hazardous products in teh General waste
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Are there enough skips for the waste streams?
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Is the Carbon footygraph displayed?
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Is there a plan on site to address Carbon reduction