Information
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Document No.
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Conducted on
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Location
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Station Name
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Prepared by
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Additional Personnel
Operations
General
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Do all indoor and outdoor light bulbs working properly?
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Are all valves and pipe openings plugged?
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Is conduit and small diameter pipe visibly stress-free?
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Are valve indicator in place and functioning?
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Are threaded plugs, nipples and fittings secure and tight?
Corrosion
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Are jumpers and bonding wires secure?
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Is piping atmosphere/ground interface properly coated?
Safety
General
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Are all exits marked? (inside building exits signs must be visible during power loss)
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Is a First Aid Kit(s) available on-site?
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Does the First-aid kit have any expired supplies?
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Is the first aid kit completely supplied?
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Is there a first aid kit sign posted?
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Are on-site tools in appropriate working condition?
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Check if there is any compressed gas cylinders on site.
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Are compressed gas cylinders labeled with contents?
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Are fuel and oxygen compressed gas cylinder separated appropriately? (by 20 feet or fire rated barrier)?
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Are compressed gas cylinder secured upright and with caps?
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Are empty compressed gas cylinders marked empty?
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Does equipment show any signs of weak points or leaks?
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Does Isolated piping, equipment and instruments in traffic areas have barricades and/or visible indicators?
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Are all confined space labeled?
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Are weep holes free of obstructions?
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Is there any excess construction material left on-site?
Electrical
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Is electrical equipment protected to prevent unauthorized use and/or entry?
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Is electrical equipment labeled to indicate voltage?
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Are rubber mats present in front of all electrical equipment? (over 480 volts)
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Are PLC Panel closed and labeled?
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Are electrical breaker and disconnects labeled showing the power they supply?
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Does site have any exposed electrical wiring?
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Are any extension cords on-site?
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Are the extension cords if good working condition?
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Are they being used for any permanent equipment?
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Take extension cord out of service. Extension cord can not be left in continuous use for more than 90 days
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Are conduit poured to seal from product vapors? (randomly check a few in facility)
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Is explosion proof equipment properly sealed and all bolts in place?
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Are light poles secure and straight in ground?
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Are MOV cover bolts in place?
Fall Protection
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Do stairways with more than four(4) steps have hand rails with mid-rails?
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Are handrails, mid-rails, and toe-boards on elevated platform over 6' high?
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Are all elevated platform both secure and stable?
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Is there any type of fall arrest system on-site?
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What types of equipment
- Body Harness
- Shock absorbing lanyard
- Self retracting lanyard
- Anchor
- Non shock absorbing lanyard
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Has all fall arrest equipment been inspected
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Is all fall arrest equipment is good working condition
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Is all fall arrest equipment appropriately stored
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Photos of fall arrest equipment
Ladders
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Are any ladders stored at the station site?
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Are the ladders in good working conditions?
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Are all the ladders warning labels and signs visible and legible?
Hazcom
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All containers with chemicals or products have HMIS label communicating hazards (including pump drippings containers)
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Is there a flammable cabinet on site?
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All flammable and hazardous chemicals in cabinet identified and labeled
Fire Protection
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Are flammable solids stored 4' away from electrical equipment?
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Are flammable liquids stored outside of MCC Room
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Are fire extinguishers easily identifiable?
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Are fire extinguisher appropriately labeled and tagged?
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Are fire extinguisher properly located according to NFPA?
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Are extinguisher hose ends free of debris or obstructions?
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Fire extinguisher have buffer material between the extinguisher and the soil
Security & Signage
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Are exit gates fully functional?
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Can entrance gates be secured in the open position?
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Is required PPE posted at entrance?
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Is speed limit sign posted? (if driving is allowed inside facility)
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Unit Starts automatically posted on all equipment or at entrance? (if necessary)
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Doors with padlock and hasp are labeled to prevent inadvertent locking while occupied (employees are aware of requirements)
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Are emergency stations (eye wash, first aid, and fire blanket) labeled for identification?
Documentation
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Has a site noise survey been completed? (on station)
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Are all on-site chemical SDS's on MSDS online?
Safety Comments
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Any additional safety concerns
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Add media
Environmental
General
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Is flare and vent log utilized on-site?
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Does each employee maintains for all their sites?
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Is a station log book provided and utilized on-site?
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Do all containers have lids to prevent rain collection and are secure from the wind (include trash dumpsters)
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All flange bolts are flush with the nut or extend past the nut?
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Is site free from significant erosion and/or soil channeling on-site?
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Is site free of significant soil staining around pumps and equipment?
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Are all oil filled transformers labeled to show ownership?
Waste Management
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Is station clean of trash/debris and orderly?
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Are all trash containers and sinks labeled to prevent accumulation of contaminated wastes?
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Are all trash cans & dumpsters clear of Industrial Waste? (oily rags, oily debris, batteries, light bulbs, etc.)
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Is Universal Waste (fluorescent bulbs, batteries) place in the appropriate container and labeled prior to shipment?
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Are used shop towel containers (in buildings) labeled as hazardous waste prior to disposal?
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Are containers with oil or hazardous material stored on secondary containment? (igloo)
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Are drums and containers free of rust and dents?
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Are all drums and containers containing waste labeled? (as Haz, Non-Haz, or Pending analysis)
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Do All liquid drums have secondary containment?
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Do pig traps have containers for sediments?
Corrosion
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Does all pipeline supports have insulation material between pipe and support? (make CP group aware of exceptions)
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Is piping and equipment free of visible atmospheric corrosion?
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Do piping points of facility have pipe to soil reading that meets the established criteria? (randomly check a few locations)
Asbestos
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Are annual inspection report available for ACM / PACM location?
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Are Asbestos warning posted either at entrance or in building on site peculiarity sheet?
DOT
Security & Signs
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Are emergency contact numbers posted?
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Are driving direction to local hospital are posted?
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Are all entrance and perimeter gates locked and secured?
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Is perimeter fence a minimum of 6' in height with three strands of barbed wire?
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Is perimeter fence free of corrosion?
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Is the Company name and phone number on site sign at the entrance correct?
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Are Authorized Personnel Only signs posted at entrance?
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Are DOT Valves marked with the valve ID number?
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Are emergency shut down(ESD) buttons labeled and all buttons are red?
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Is a No open flame/ No smoking signs at the entrance?
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Are Pipeline ROW signs on all four sides of facility?
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Pipeline ROW signs on yellow posts over all pipeline in and out of facility?
Safety
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Are facility site specific manual, P&ID with MOP setting and Electrical diagram available and current?
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Are extinguisher monthly and annual inspection tags current and legible?
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Is the site clear of vegetation?
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Are Over Pressure Devices (OPD) isolation sealed in open position? (include thermal relief and isolation valves)
Traps
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Are mainline valves on pig traps locked in normal position?
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Do Trap and Vessel enclosures have tattle tail with chain connected to enclosure?