Information
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Name
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Select date
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Reason for Observation
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Department
- Cooler
- Freezer
- Dry
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Start Time - Stop Time
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Percentage
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Picture of Float Labels
Safety
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Proper pre-trip
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Keeps all body parts within the equipment
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Four points of contact with machine
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Looks in the direction of travel before moving one inch
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Travels with the base of the machine first
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Sounds horn and makes eye contact when approaching anyone
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Uses the S.L.Y. method - Slow down, Lay on the horn and Yield - At doorways, curtains and corners
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Proper lifting techniques
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Aware of surroundings at all times
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Sounds horn and yields while entering the dock area and exiting a trailer
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Maintains a safe following distance while following other equipment
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Complete stop before dismounting
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Three bays away from forklift operator making a drop
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Does not step on pallets or forks of machine
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Does not walk in front of moving jack
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Knows work rule 1-18 - Accident, injury and incident reporting
Basic Fundamentals
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Obtains proper pallets
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Dismounts jack just past half way point on pallet to pick from - Arm length away from jack - X spot
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Parks, "coast", correct zone right next to the pick location - Avoid unnecessary steps
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Parks equipment within 2 feet of bay for easy selection of item - This allows for passing by other associates. Reduces the steps taken which equals time and energy.
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Avoids parking in the cross aisles or "coasting" into, to reduce congestion.
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When parking alongside another selector, makes sure other selector is aware and makes eye contact with you.
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Operates pallet jack from the same side as the last pick location - This reduces the amount of steps taken.
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Uses cut-through aisles whenever advantageous
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Walks with machine on short distances (2 bay or less) keeping feet clear
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Does not undermine product in pick slot - Picks from top layer on pallet
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Uses the high (rabbit) Speed bottom when traveling distances greater than two pick-bays in between selections
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Obtains multiple cases when it is physically appropriate- never strains to pick up additional cases
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Picks all cases on one side of aisle before crossing to the other side at each parking point
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Avoid walking around the pallet to place cases whenever possible
Stacking
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Place case on pallet once - Does not re-handle cases unless absolutely necessary
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Keeps liquids and glass containers right side up - Also keeps pies and cakes right side up.
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Uses case hooks to obtain hard to reach cases - NEVER places feet on product below.
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Selects recouped cases when appropriate
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Builds secure pallets, interlocking cases whenever possible - Maintains good zones on pallet.
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Maintains case alignment with pallet perimeter as cases are added - Product can NEVER overhang the edges of the pallet.
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Any time selector has two identical cases going into the same zone, he/she places them side by side
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Places splits in boxes and on correct pallet
Pick Sequence
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Reviews display screen before moving and travels directly to the next pick location
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S-Scan- Looks for bar code as they approach slot - MUST scan bar code on the product, NEVER the slot location unless no bar code present or doesn't scan
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I-IDENTIFY- Identifies product is correct and verifies case quantity and press enter to print labels (if case qty insufficient short product(s) at this time (i.e. MULTI or CWTs)
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P-PICK- Selector grabs the product off the top layer - Picks product immediately after scanning to lesson the possibility of being distracted and making an error
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P-PLACE- Selector places the product in the appropriate zone on the pallet - Take scare to observe heavy to light
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L-LABEL- Once product is placed attaches label FIRMLY to FRONT of case - At the time of placement, start looking for the next pick. Labels multiple picks after the count has been verified - FRONT/FLAT/FIRM
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E-EVERY case is picked and labeled in the same manner everytime
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Upon reaching an un-stocked pick slot, follows replenishment procedures for department - Does not climb or wait for a drop but continues selecting and places short labels on back of downtime sheet.
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Selector works at a reasonable pace all night
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Follows correct procedure for entering catchweights labels correct boxes with correct catch weights
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Selectors scans ahead by constantly surveying S.O.S. unit to recognize upcoming pick locations
End of Batch
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Selector is using label box to keep all label backings
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Parks pallets in correct alignment on dock
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Places float labels and pallet labels on front of each specific pallet
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Selector presses ENTER to obtain next batch after float labels print out and before leaving aisle
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Add media
Evaluation
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Associate exhibited a positive and safe attitude during the observation
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Comments
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Employee Signature
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Supervisor Signature