Title Page
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Auditor Name
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Date
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Machine #
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Operator Name
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Shift #
Workstation Specific
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Select the note button to add a comment or a corrective action taken statement.
Health, Safety, and Environment
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Are the operators at this station using all the proper Personal Protective Equipment? <br>
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Are pump and motor guards in place and functional? Are lockout placards posted according to the Safety Map located on the Machine? <br>
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Are ID tags located at all points mentioned in Safety Map/Placards? <br>
Standardized Work
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Are Work Instructions, Increased Inspections and Quality Alerts present at the workstation (or CUBE) and signed by operators working the station? <br>
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Is operator following standardized work instructions or SPL's? Have Operator demo/define their task and compare to Work Instructions/Single Point Lessons. <br>
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Does operator understand the ESCALATION process and how to communicate manufacturing problems (Andon system)? <br>
Built-In-Quality
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Are all process verification/error-proofing checks performed & documented? (Red Rabbits, Air Registry,Poka Yoke, check Poka Yoke Log) - IF none exist at this station, ENTER "X" <br>
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**Can the operator define and/or explain the Quality Policy? ** <br>
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Does operator know who their next customer is and does operator know what their next customer's quality expectations are? <br>
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Are suspect/non-conforming parts placed in red scrap bins, clearly marked with an "S" and isolated from normal production parts? Are part defects properly logged on proper form? <br>
Quality System Specific Emphasis
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Select the note button to add a comment or a corrective action taken statement.
Special Attention
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Make sure all Work Instructions and sign off sheets are located at the operation. (if not notify supervisor) <br>
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Verify ALL tagging is completely filled out and has the proper information. <br>
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Verify machining telesis is present on parts. <br>
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Make sure operators are removing all sharp burrs. <br>
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Are the operators checking the surface roughness. <br>
Management and Supervision System Specific
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Select the note button to add a comment or a corrective action taken statement.
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Do you need to complete this section?
Facility
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Are significant process events or out of control conditions recorded and being responded to? All down-times recorded with corrective actions implemented to prevent recurrence? (See form MFG-001) <br>
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Is there proper lot traceability and identification of all material passing thru this work cell? Are operators following FIFO correctly? <br>
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Is the work station area clean, neatly organized and appear to be a safe working environment? <br>
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Are parts being properly inspected and certified (marked) as instructed by quality alerts or increase inspection notices? <br>
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Are product check cameras working properly? Are images clear and white dates correct on the monitors? If this doesn't apply, please mark with a "N/A". <br>
