TAG EWP Service/Inspection AS2550.10

• Result

  Pass

  Conditional Pass

  Fail

• Why has this unit failed its inspection?

• Inspection type (if applicable)

  3M

  6M

  Annual

  N/A

• Service Type (if applicable)

  250hr

  500hr

  1000hr

  2000hr

  N/A

• Conducted on

  Date

• Next inspection due

  Date

• Prepared by

• Location
  Address

EWP Details

• Photo of unit

  Media

• Unit number

• Make

• Model

• Serial number

• Year of manufacture

• Current hours

Owner

• TAG Hire

• Sam Henley

• sam@tag-hire.com.au

• Ensure the operator's manual is easily accessible in the EWP. If the operator's manual is in poor condition or the location of the operator's manual is going to lead to deterioration or getting lost, the response is to be "FAIR".

• Operator's manual on machine, in English and legible.

  Good

  Fair

  Poor

• Ensure the logbook is present on the machine, any defects have been rectified or identified and reported to demonstrate the appropriate use of the logbook. If the log book is present and shows little signs of consistent use OR the machine has unreported defects - the response is to be "FAIR".

• Logbook in EWP and in usable condition.

  Good

  Fair

  Poor

• Ensure a current risk assessment, specific to that unit, is located on the EWP

• Plant risk assessment on machine and legible.

  Good

  Fair

  Poor

Inspection type

• Is a routine/periodic inspection to be undertaken?

  Yes

  No

• Inspection type

  3 Monthly

  6 Monthly

  Annual

Chassis/Lower Frame

• Inspect lower structure for signs of deformation and corrosion

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect tie down point for wear, corrosion and cracking

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect steering bar and cylinder for condition and leaks

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check condition of tyres and wheels (rims) - Take photos of each tyre

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect drive motors for leaks and condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect axles for signs of damage

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Fixed and oscillating axles - Function correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect slew gear - Ensure machine is slewed through 360 degrees

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect freewheeling valve for leaks and condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect wiring looms for condition and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect lowering cushion valve for signs of leaks and operation

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect critical areas for cracks including cylinder mounts, engine mounts, pump mounts, boom mounts, boom/stabiliser bars, basket rotator

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Cowling covers - fitted and secure

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check all gauges clearly legible and functioning

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect wiring looms and cables

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check engine oil level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check intake and exhaust system for leaks and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check battery terminals for tightness and cleanliness

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check hydraulic oil level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect hydraulic hoses and pipes for leaks and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect hydraulic cylinders for leaks and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check RCD test/tag - Take photo of tag

  Compliant

  Non-Compliant

  N/A

• Check fire extinguisher test/tag - Take photo of tag/gauge

  Compliant

  Tested & tagged

  Non-Compliant

Base Control Station

• Lower controls isolate upper controls and vice versa

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Controls labeled clearly and auto return to centre

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Emergency retrieval system fitted and operating correctly - Page 107 of Manitou manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• E-Stop function

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Flashing Lights

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Motion Alarm

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Battery Isolator functioning correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Indicators, switches, joysticks and selectors etc

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Ensure all safety decals are present and in good condition - See page 76 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

Platform assembly

• Check structure for signs of deformation or corrosion

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Visually inspect basket mountings and fasteners

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Guardrails installed properly and fastened

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Entry chain or gate - self closing and functioning correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Platform clear of any debris and rubbish

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Harness anchorage point

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Wires and electrical cables

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Decals and placards

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

Platform Control Station

• Platform operating correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Controls labeled clearly and auto return to centre

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check deadman pedal operation

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check condition of joystick bellows

  Good

  Fair

  Poor

• Check secondary protection device functioning correctly - Page 85 of Manitou operation manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check park brake operation

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check all controls operate correctly and within specification

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Safety interlocks correctly set and operational - Speed, lift, tilt etc

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Level sensor interlock and alarm

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• E-Stop function

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Horn

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

Chassis/Lower Frame

• Inspect lower structure for signs of deformation and corrosion

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect tie down point for wear, corrosion and cracking

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect steering bar and cylinder for condition and leaks

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check condition of tyres and wheels (rims) - Take photos of each tyre

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect drive motors for leaks and condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect axles for signs of damage

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Fixed and oscillating axles - Function correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect slew gear - Ensure machine is slewed through 360 degrees

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect freewheeling valve for leaks and condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect wiring looms for condition and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect lowering cushion valve for signs of leaks and operation

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect critical areas for cracks including cylinder mounts, engine mounts, pump mounts, boom mounts, boom and stabiliser bars

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Cowling covers - fitted and secure

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check all gauges clearly legible and functioning

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect wiring looms and cables

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check engine oil level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check intake and exhaust system for leaks and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check battery terminals for tightness and cleanliness

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check hydraulic oil level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect hydraulic hoses and pipes for leaks and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect hydraulic cylinders for leaks and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check RCD test/tag - Take photo of tag

  Compliant

  Non-Compliant

  N/A

• Check fire extinguisher test/tag - Take photo of tag/gauge

  Compliant

  Tested & tagged

  Non-Compliant

Base Control Station

• Lower controls isolate upper controls and vice versa

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Controls labeled clearly and auto return to centre

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Emergency retrieval system fitted and operating correctly - Page 107 of Manitou operation manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• E-Stop function

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Flashing Lights

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Motion Alarm

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Battery Isolator functioning correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Indicators, switches, joysticks and selectors etc

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Ensure all safety decals are present and in good condition - See page 80 of Neotec maintenance manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

Platform assembly

• Check structure for signs of deformation or corrosion

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Visually inspect basket mountings and fasteners

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Guardrails installed properly and fastened

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Entry chain or gate - self closing and functioning correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Platform clear of any debris and rubbish

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Harness anchorage point

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Wires and electrical cables

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Decals and placards

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

Platform Control Station

• Platform operating correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Controls labeled clearly and auto return to centre

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check deadman pedal operation

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check condition of joystick bellows

  Good

  Fair

  Poor

• Check secondary protection device functioning correctly - Page 85 of Manitou operation manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check park brake operation

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check all controls operate correctly and within specification

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Safety interlocks correctly set and operational - Speed, lift, tilt etc

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Level sensor interlock and alarm

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• E-Stop function

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Horn

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

Operational checks

• Check crush protection on all functions

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check axle lock out

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check tilt interlock working correctly - cuts out at 5 degrees in both directions

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Basket calibration completed?

  Yes

  No

  N/A

• Calibrate at "0 kg"

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Calibrate at "250 kg"

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Test overload at 250 kg

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Measure slew ring deflection

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

Chassis/Lower Frame

• Rail wheel nuts - Tension to 530 Nm / 390 ft lbs

  Completed

  Not completed

• Why were the rail wheel nut tensions not checked?

• Tension slew ring bolts to 215 Nm / 159 ft lbs

  Completed

  Not completed

• Why were the slew ring bolt tensions not checked?

• Inspect slew gear - Ensure machine is slewed through 360 degrees

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect lower structure for signs of deformation and corrosion

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect tie down point for wear, corrosion and cracking

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect steering bar and cylinder for condition and leaks

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check condition of tyres and wheels (rims) - Take photos of each tyre

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect drive motors for leaks and condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect axles for signs of damage

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Fixed and oscillating axles - Function correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect slew gear - Ensure machine is slewed through 360 degrees

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect freewheeling valve for leaks and condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect wiring looms for condition and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect lowering cushion valve for signs of leaks and operation

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect critical areas for cracks including cylinder mounts, engine mounts, pump mounts, boom mounts, boom and stabiliser bars

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Cowling covers - fitted and secure

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check all gauges clearly legible and functioning

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect wiring looms and cables

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check engine oil level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check coolant level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check intake and exhaust system for leaks and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check battery terminals for tightness and cleanliness

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check hydraulic oil level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect hydraulic hoses and pipes for leaks and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Inspect hydraulic cylinders for leaks and security

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check RCD test/tag - Take photo of tag

  Compliant

  Non-Compliant

  N/A

• Check fire extinguisher test/tag - Take photo of tag/gauge

  Compliant

  Tested & tagged

  Non-Compliant

Base Control Station

• Lower controls isolate upper controls and vice versa

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Controls labeled clearly and auto return to centre

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Emergency retrieval system fitted and operating correctly - Page 107 of Manitou operation manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• E-Stop function

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Flashing Lights

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Motion Alarm

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Battery Isolator functioning correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Indicators, switches, joysticks and selectors etc

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Ensure all safety decals are present and in good condition - See page 80 of Neotec maintenance manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

Platform assembly

• Check structure for signs of deformation or corrosion

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Visually inspect basket mountings and fasteners

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Guardrails installed properly and fastened

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Entry chain or gate - self closing and functioning correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Platform clear of any debris and rubbish

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Harness anchorage point

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Wires and electrical cables

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Decals and placards

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

Platform Control Station

• Platform operating correctly

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Controls labeled clearly and auto return to centre

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check deadman pedal operation

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check condition of joystick bellows

  Good

  Fair

  Poor

• Check secondary protection device functioning correctly - Page 85 of Manitou operation manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check park brake operation

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check all controls operate correctly and within specification

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Safety interlocks correctly set and operational - Speed, lift, tilt etc

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Level sensor interlock and alarm

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• E-Stop function

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Horn

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note why the inspection was not completed?

• Is a wet service to be undertaken?

  Yes

  No

• Service carried out

  250

  500

  1000

  2000

• Change engine oil

  Yes

  No

• Why was the engine oil not changed?

• Change engine oil filter

  Yes

  No

• Why was the engine oil filter not changed?

• Change primary fuel filter - Page 111 of Manitou manual

  Yes

  No

• Why was the fuel filter not changed?

• Change secondary fuel filter

  Yes

  No

• Why was the secondary fuel filter not changed?

• Inspect/clean outer air filter

  Yes

  No

• Why was the air filter not cleaned?

• Check/adjust fan belt condition/tension - Page 111 of Manitou manual

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required

• Check hydraulic oil level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Check coolant level and condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect radiator condition and cleanliness - Page 104 of Manitou manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect coolant hoses for rubbing and condition, check hose clamp tension

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect water pump and bleed hole condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Check battery electrolyte level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check/note battery charge rate

  Completed

  Not completed

• Charge rate (V)

• Why was the battery charge rate not checked?

• Inspect fuel hoses for condition and any rubbing

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check fuel tank cap and breather

  Good

  Fair

  Poor

• Check hydraulic tank cap and breather

  Good

  Fair

  Poor

• Visually inspect final drives for oil leaks around rail wheel weights

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check front/rear axle oil levels - Page 106 of Manitou manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Check slew drive gearbox oil level - Page 108 of Manitou manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Check axle mounting bolt tensions - Tension to 280 Nm / 210 ft lbs - Page 110 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check basket overload - To be between 440 to 480kg.

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Take photo of setup when checking basket overload

  Media

• Why did the unit fail this test?

• Take photo of setup when checking basket overload

  Media

• Why was the unit only conditionally passed?

• Check stopping distance on rubber - Basket load to be 440kg, must stop within 1.7m at full travel speed - Page 112 of Manitou manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Why did the unit fail this test?

• Check brake hold on slope - Basket load to be 440kg and 25% slope, no slip after one minute - Page 112 of Manitou manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Why did the unit fail this test?

Rail Equipment Checks

• See attached torque settings for chassis fasteners

• Visually check tightness and presence of all fasteners for chassis mounting - Page 24 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check operation of railway signal lights - Page 31 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect for presence of lock wire to cover for basket limiter - Page 35 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Visually inspect mounting/fasteners of side stop (slew limiter) - Page 72 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect sliding pad insulators on back of rail wheels - Page 74 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Visually check tightness and presence of all rail wheel fasteners - Page 106 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect/adjust or replace rubber sweeps as required

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required

• Change engine oil

  Yes

  No

• Why was the engine oil not changed?

• Change engine oil filter

  Yes

  No

• Why was the engine oil filter not changed?

• Change primary fuel filter - Page 111 of Manitou manual

  Yes

  No

• Why was the fuel filter not changed?

• Change secondary fuel filter

  Yes

  No

• Why was the secondary fuel filter not changed?

• Replace outer air filter

  Yes

  No

• Why was the outer air filter not replaced?

• Check/adjust fan belt condition/tension - Page 111 of Manitou manual

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required

• Visually inspect condition of engine mounts

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Check hydraulic oil level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Take hydraulic oil sample for testing

  Completed

  Not completed

• Why was a sample not collected?

• Change hydrostatic transmission filter - Page 115 of Manitou manual

  Yes

  No

• Why was the hydrostatic transmission filter not changed?

• Change auxiliary hydraulic oil filter cartridge - Page 115 of Manitou manual

  Yes

  No

• Why was the auxiliary hydraulic oil filter not changed?

• Check coolant level and condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect radiator condition and cleanliness - Page 104 of Manitou manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect coolant hoses for rubbing and condition, check hose clamp tension

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect water pump and bleed hole condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Check battery electrolyte level

  Safe - NAR

  Repaired

  N/A

• Please note any repairs made

• Check/note battery charge rate

  Completed

  Not completed

• Charge rate (V)

• Why was the battery charge rate not checked?

• Inspect fuel hoses for condition and any rubbing

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Check fuel tank cap and breather

  Good

  Fair

  Poor

• Check hydraulic tank cap and breather

  Good

  Fair

  Poor

• Visually inspect final drives for oil leaks around rail wheel weights

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check front/rear axle oil levels - Page 106 of Manitou manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs required

• Please note any repairs made

• Check slew drive gearbox mounting bolt tension - Tension to 80 Nm / 59 ft lbs - Page 116 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check tail shaft universal mounting bolt tensions - Tension to 80 Nm / 59 ft lbs - Page 117 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check crown gear mounting bolt tensions - Tension to 270 Nm / 199 ft lbs - Page 118 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check axle mounting bolts tensions - Tension to 280 Nm / 210 ft lbs - Page 110 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check braking system operation by disconnecting brake coil and attempting to drive - Page 118 of Manitou manual

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required.

• Check basket overload - To be between 440 to 480kg - Page 112 of Manitou manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Take photo of setup when checking basket overload

  Media

• Why did the unit fail this test?

• Take photo of setup when checking basket overload

  Media

• Why was the unit only conditionally passed?

• Check stopping distance on rubber - Basket load to be 440kg, must stop within 1.7m at full travel speed - Page 112 of Manitou manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Why did the unit fail this test?

• Check brake hold on slope - Basket load to be 440kg and 25% slope, no slip after one minute - Page 112 of Manitou manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Why did the unit fail this test?

Rail Equipment Checks

• See attached torque settings for chassis fasteners

• Visually check tightness and presence of all fasteners for chassis mounting - Page 24 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Visually inspect all chassis welds for cracking - Page 26 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check operation of railway signal lights - Page 31 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect for presence of lock wire to cover for basket limiter - Page 35 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Carry out machine function test, including operation of safety valve - Page 41 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check telescopic extension kinematics - Page 44 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Visually inspect mounting/fasteners of side stop (slew limiter) - Page 72 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Test side stop (slew limiter) operation in all directions - Page 97 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Inspect sliding pad insulators on back of rail wheels - Page 74 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Dismantle brake drum and visually inspect/measure brake lining/drum condition - Page 88 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Measure/adjust brakes as required - Page 82 of Neotec manual

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required

• Inspect/measure rail wheels - Page 90 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note back to back rail wheel measurements

• Please take photos of measurements being carried out

  Media

• Please note any further repairs required

• Please note any repairs made

• Visually check tightness and presence of all rail wheel fasteners - Page 106 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect/adjust or replace rubber sweeps as required

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required

• Inspect condition and security of earth braids

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check all rail wheels for and mounting pins for freeplay - Page 109 of Neotec manual

  Completed

  Not completed

• Why was this check not completed?

• Visually inspect rail axles for signs of corrosion and cracking - Page 110

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Rail wheel nuts - Tension to 530 Nm / 390 ft lbs

  Completed

  Not completed

• Why were the tensions not checked?

• Change engine oil

  Yes

  No

• Why was the engine oil not changed?

• Change engine oil filter

  Yes

  No

• Why was the engine oil filter not changed?

• Change primary fuel filter - Page 111 of Manitou manual

  Yes

  No

• Why was the fuel filter not changed?

• Change secondary fuel filter

  Yes

  No

• Why was the secondary fuel filter not changed?

• Replace outer air filter

  Yes

  No

• Why was the outer air filter not replaced?

• Replace inner air filter

  Yes

  No

• Why was the inner air filter not replaced?

• Check/adjust fan belt condition/tension - Page 111 of Manitou manual

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required

• Visually inspect condition of engine mounts

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Check hydraulic oil level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Take hydraulic oil sample for testing

  Completed

  Not completed

• Why was a sample not collected?

• Change hydrostatic transmission filter - Page 115 of Manitou manual

  Yes

  No

• Why was the hydrostatic transmission filter not changed?

• Change auxiliary hydraulic oil filter cartridge - Page 115 of Manitou manual

  Yes

  No

• Why was the auxiliary hydraulic oil filter not changed?

• Replace coolant - Page 123 of Manitou manual

  Completed

  Not completed

• Why was the coolant not replaced?

• Inspect radiator condition and cleanliness - Page 104 of Manitou manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect coolant hoses for rubbing and condition, check hose clamp tension

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect water pump and bleed hole condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Check battery electrolyte level

  Safe - NAR

  Repaired

  N/A

• Please note any repairs made

• Check/note battery charge rate

  Completed

  Not completed

• Charge rate (V)

• Why was the battery charge rate not checked?

• Inspect fuel hoses for condition and any rubbing

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check fuel tank cap and breather

  Good

  Fair

  Poor

• Drain water/sediment from fuel tank - Page 120 of Manitou manual

  Completed

  Not completed

• Why was the fuel tank sediment not drained?

• Check hydraulic tank cap and breather

  Good

  Fair

  Poor

• Remove and clean hydraulic tank strainer - Page 122 of Manitou manual

  Completed

  Not completed

• Why was the strainer not cleaned?

• Visually inspect final drives for oil leaks around rail wheel weights

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Change front/rear axle oils - Page 121 of Manitou manual

  Completed

  Not completed

• Why were the axle oils not changed?

• Change slew drive gearbox oil - Page 117 of Manitou manual

  Completed

  Not completed

• Why was the slew gearbox oil not changed?

• Check slew drive gearbox mounting bolt tension - Tension to 80 Nm / 59 ft lbs - Page 116 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check tail shaft universal mounting bolt tensions - Tension to 80 Nm / 59 ft lbs - Page 117 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check crown gear mounting bolt tensions - Tension to 270 Nm / 199 ft lbs - Page 118 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check axle mounting bolts tensions - Tension to 280 Nm / 210 ft lbs - Page 110 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check braking system operation by disconnecting brake coil and attempting to drive - Page 118 of Manitou manual

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required.

• Check basket overload - To be between 440 to 480kg - Page 112 of Manitou manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Take photo of setup when checking basket overload

  Media

• Why did the unit fail this test?

• Take photo of setup when checking basket overload

  Media

• Why was the unit only conditionally passed?

• Check stopping distance on rubber - Basket load to be 440kg, must stop within 1.7m at full travel speed - Page 112 of Manitou manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Why did the unit fail this test?

• Check brake hold on slope - Basket load to be 440kg and 25% slope, no slip after one minute - Page 112 of Manitou manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

Rail Equipment Checks

• See attached torque settings for chassis fasteners

• See attached for fastener locations

• Tension chassis mounting fasteners - Page 28 of Neotec manual

  Completed

  Not completed

• Please note anyfasteners that were not checked and why?

• Visually inspect all chassis welds for cracking - Page 26 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check operation of railway signal lights - Page 31 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect for presence of lock wire to cover for basket limiter - Page 35 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Carry out machine function test, including operation of safety valve - Page 41 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check telescopic extension kinematics - Page 44 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Measure rail cylinder creep - Page 55 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Visually inspect mounting/fasteners of side stop (slew limiter) - Page 72 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Test side stop (slew limiter) operation in all directions - Page 97 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Inspect sliding pad insulators on back of rail wheels - Page 74 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Dismantle brake drum and visually inspect/measure brake lining/drum condition - Page 88 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Measure/adjust brakes as required - Page 82 of Neotec manual

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required

• Carry out emergency track removal and on/off rail towing procedures - Page 89 of Neotec manual

  Completed

  Not completed

• Why were these checks not completed?

• Inspect/measure rail wheels - Page 90 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note back to back rail wheel measurements

• Please take photos of measurements being carried out

  Media

• Please note any further repairs required

• Please note any repairs made

• Visually check tightness and presence of all rail wheel fasteners - Page 106 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect/adjust or replace rubber sweeps as required

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required

• Inspect condition and security of earth braids

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Measure equipotential - Page 99 of Neotec manual

  Completed

  Not completed

• Please note OHM readings

• Why was this check not completed?

• Place EWP on rail at full height and ensure clearance of 155 mm below rubber tyres - Page 101 of Neotec manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Please note the measurement (mm)

• Please take a photo of the unit in position

  Media

• Please note further actions required

• Please note the measurement

• Please take a photo of the unit in position

  Media

• Check on rail braking distances - Unit must stop within 6 metres at 12 km/h, average of two stops in each direction

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Please note braking distance (m)

• Please note final braking distance (m)

• Why is the unit conditionally passed?

• What further actions are required?

• Please note current braking distance (m)

• Please note reason for failure and further action required

• Please note current braking distance (m)

• Check all rail wheels for and mounting pins for freeplay - Page 109 of Neotec manual

  Completed

  Not completed

• Why was this check not completed?

• Visually inspect rail axles for signs of corrosion and cracking - Page 110

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check rail wheel nuts and rear hub mount bolts - Tension to 530 Nm / 390 ft lbs - Page 111 of Neotec manual

  Completed

  Not completed

• Why were the tensions not checked?

• Change engine oil

  Yes

  No

• Why was the engine oil not changed?

• Change engine oil filter

  Yes

  No

• Why was the engine oil filter not changed?

• Change primary fuel filter - Page 111 of Manitou manual

  Yes

  No

• Why was the fuel filter not changed?

• Change secondary fuel filter

  Yes

  No

• Why was the secondary fuel filter not changed?

• Replace outer air filter

  Yes

  No

• Why was the outer air filter not replaced?

• Replace inner air filter

  Yes

  No

• Why was the inner air filter not replaced?

• Check/adjust fan belt condition/tension - Page 111 of Manitou manual

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required

• Visually inspect condition of engine mounts

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Check hydraulic oil level

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Take hydraulic oil sample for testing

  Completed

  Not completed

• Why was a sample not collected?

• Change hydrostatic transmission filter - Page 115 of Manitou manual

  Yes

  No

• Why was the hydrostatic transmission filter not changed?

• Change auxiliary hydraulic oil filter cartridge - Page 115 of Manitou manual

  Yes

  No

• Why was the auxiliary hydraulic oil filter not changed?

• Check coolant level and condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect radiator condition and cleanliness - Page 104 of Manitou manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect coolant hoses for rubbing and condition, check hose clamp tension

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect water pump and bleed hole condition

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Check battery electrolyte level

  Safe - NAR

  Repaired

  N/A

• Check/note battery charge rate

  Completed

  Not completed

• Charge rate (V)

• Why was the battery charge rate not checked?

• Inspect fuel hoses for condition and any rubbing

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check fuel tank cap and breather

  Good

  Fair

  Poor

• Drain water/sediment from fuel tank - Page 120 of Manitou manual

  Completed

  Not completed

• Why was the fuel tank sediment not drained?

• Check hydraulic tank cap and breather

  Good

  Fair

  Poor

• Remove and clean hydraulic tank strainer - Page 122 of Manitou manual

  Completed

  Not completed

• Why was the strainer not cleaned?

• Visually inspect final drives for oil leaks around rail wheel weights

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Change front/rear axle oils - Page 121 of Manitou manual

  Completed

  Not completed

• Why were the axle oils not changed?

• Change slew drive gearbox oil - Page 117 of Manitou manual

  Completed

  Not completed

• Why was the slew gearbox oil not changed?

• Check slew drive gearbox mounting bolt tension - Tension to 80 Nm / 59 ft lbs - Page 116 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check tail shaft universal mounting bolt tensions - Tension to 80 Nm / 59 ft lbs - Page 117 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check crown gear mounting bolt tensions - Tension to 270 Nm / 199 ft lbs - Page 118 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check axle mounting bolts tensions - Tension to 280 Nm / 210 ft lbs - Page 110 of Manitou manual

  Completed

  Not completed

• Why were the tensions not checked?

• Check braking system operation by disconnecting brake coil and attempting to drive - Page 118 of Manitou manual

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required.

• Check basket overload - To be between 440 to 480kg - Page 112 of Manitou manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Take photo of setup when checking basket overload

  Media

• Why did the unit fail this test?

• Take photo of setup when checking basket overload

  Media

• Why was the unit only conditionally passed?

• Check stopping distance on rubber - Basket load to be 440kg, must stop within 1.7m at full travel speed - Page 112 of Manitou manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Why did the unit fail this test?

• Check brake hold on slope - Basket load to be 440kg and 25% slope, no slip after one minute - Page 112 of Manitou manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

Rail Equipment Checks

• See attached torque settings for chassis fasteners

• See attached for fastener locations

• Tension chassis mounting fasteners - Page 28 of Neotec manual

  Completed

  Not completed

• Please note anyfasteners that were not checked and why?

• Visually inspect all chassis welds for cracking - Page 26 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check operation of railway signal lights - Page 31 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect for presence of lock wire to cover for basket limiter - Page 35 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Carry out machine function test, including operation of safety valve - Page 41 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check telescopic extension kinematics - Page 44 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Measure rail cylinder creep - Page 55 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Visually inspect mounting/fasteners of side stop (slew limiter) - Page 72 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Test side stop (slew limiter) operation in all directions - Page 97 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any further repairs required

• Please note any repairs made

• Inspect sliding pad insulators on back of rail wheels - Page 74 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Dismantle brake drum and visually inspect/measure brake lining/drum condition - Page 88 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Measure/adjust brakes as required - Page 82 of Neotec manual

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required

• Carry out emergency track removal and on/off rail towing procedures - Page 89 of Neotec manual

  Completed

  Not completed

• Why were these checks not completed?

• Inspect/measure rail wheels - Page 90 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note back to back rail wheel measurements

• Please take photos of measurements being carried out

  Media

• Please note any further repairs required

• Please note any repairs made

• Visually check tightness and presence of all rail wheel fasteners - Page 106 of Neotec manual

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Inspect/adjust or replace rubber sweeps as required

  Inspected

  Adjusted

  Replacement fitted

  Repair/replacement required

• Please note any further repairs required

• Inspect condition and security of earth braids

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Measure equipotential - Page 99 of Neotec manual

  Completed

  Not completed

• Please note OHM readings

• Why was this check not completed?

• Place EWP on rail at full height and ensure clearance of 155 mm below rubber tyres - Page 101 of Neotec manual

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Please note the measurement (mm)

• Please take a photo of the unit in position

  Media

• Please note further actions required

• Please note the measurement

• Please take a photo of the unit in position

  Media

• Check on rail braking distances - Unit must stop within 6 metres at 12 km/h, average of two stops in each direction

  Pass

  Adjustment made

  Conditional Pass

  Fail

• Please note braking distance (m)

• Please note final braking distance (m)

• Why is the unit conditionally passed?

• What further actions are required?

• Please note current braking distance (m)

• Please note reason for failure and further action required

• Please note current braking distance (m)

• Check all rail wheels for and mounting pins for freeplay - Page 109 of Neotec manual

  Completed

  Not completed

• Why was this check not completed?

• Visually inspect rail axles for signs of corrosion and cracking - Page 110

  Safe - NAR

  Fair - Monitor

  Repaired

  Poor - Repair Required

• Please note any repairs made

• Check rail wheel nuts and rear hub mount bolts - Tension to 530 Nm / 390 ft lbs - Page 111 of Neotec manual

  Completed

  Not completed

• Why were the tensions not checked?

• Please note why the service was not completed?

Lubrication

• See attached for locations of grease points

• Grease the steering system

  Completed

  Not completed

• Why was the steering system not greased?

• Grease all bushings and pins

  Completed

  Not completed

• Why were the bushes and pins not greased?

• Grease the slew ring - Ensure machine is slewed through 360 degrees

  Completed

  Not completed

• Why was the slew ring not greased?

• Lubricate the travel rest pads

  Completed

  Not completed

• Why were the travel rest pads not lubricated?

• I have conducted a visual inspection and/or service, as per applicable service schedule. It is the responsibility of the owner to ensure the unit remains safe to work at all times and is operated and maintained in accordance with OEM Operating and Maintenance instructions.

Persons completing inspection

• Inspector

  Sign

• Date

  Date