VLC - Routine/Periodic Inspection - TAG Hire

• This routine inspection has been carried out to the standards set out in AS2550.01, OEM specifications and industry best practice.

• Crane is safe for continued use?

  Pass

  Fail

• Inspection type

  90 day

  Annual

• Date

  Date
• Location
  Address

Crane Details

• Make

• Model

• Photo of crane

  Media

• Serial number

• Current crane hours

• Year of manufacture

• Maximum WLL

Truck Details

• Make

• Model

• Road registration

• VIN

• Year of manufacture

• Unit number

• Current truck hours

• Current truck kilometres

• Axles

Owner

• TAG Hire

• Sam Henley

• 0413 535 381

• sam@tag-hire.com.au

Inspector

• Inspector

• Phone

• Email

• Ensure the operator's manual is easily accessible in the crane. If the operator's manual is in poor condition or the location of the operator's manual is going to lead to deterioration or getting lost the response is to be "FAIR".

• Operator's manual in cabin, in English and legible.

  Good

  Fair

  Poor

• Ensure the logbook is present in the crane, any defects have been rectified or identified and reported to demonstrate the appropriate use of the logbook. If the log book is present and shows little signs of consistent use OR the crane has unreported defects - the response is to be "FAIR".

• Logbook for crane present and in usable condition.

  Good

  Fair

  Poor

• If the risk assessment is in the crane, however does not document the following: the hierarchy of control principles, effective methodology of assessing risk or details controls that are not actually in place on the crane the response can only be "FAIR".

• Plant risk assessment for crane present and legible.

  Good

  Fair

  Poor

• Ensure maintenance history is available - ideally located in crane or easily accessible with at least 12 months or since last annual inspection. Rules: POOR - OVERDUE for service. FAIR - Adhoc servicing carried out with no consistency. GOOD - Routine servicing carried. EXCELLENT - Routine servicing carried with itemised service sheets.

• Quality of maintenance history

  Excellent

  Good

  Fair

  Poor

• Ensure load charts are present with vehicle, legible and complete. If they are present but in poor condition, then answer FAIR and if they are missing, then condition is POOR.

• Load Charts in English to AS1418.11/5

  Good

  Fair

  Poor

Steel Structures

• Visually inspect slew ring and slew bolts

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Check all connections, pins, bolts, spilt pins etc for security

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Visually inspect all welds for cracks and corrosion

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Visually inspect crane fitment and fastener security

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Visually inspect all boom sections

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Lubricate boom sections

  Completed

  Not completed

• Why were the boom sections not lubricated?

• Visually inspect column condition inc. welds and any corrosion

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Chassis and outrigger beams and boxes

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Visually inspect for structural damage

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

Functional Tests

• Load indicators

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Load moment limiters

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• All limit and safety switches inc. anti-two block

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Hook blocks and safety latches

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Check all boom functions

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Check all brake functions

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Check slew functions

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Check outrigger functions

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

Hydraulic System

• Visually inspect hoses and steel lines

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Oil level

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Inspect hydraulic oil tank condition and mounting

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Check for oil leaks inc. hydraulic cylinders

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Check for hydraulic cylinder creep

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

Carrier

• Engine oil level

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Fuel level

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Tyres condition and pressure

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Drain water from air reservoirs

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Check for air leaks - ensure full air pressure is reached and listen with unit switched off

  Safe - NAR

  Fair - Monitor

  Poor - Repair required

  Repaired

  N/A

• Fire extinguisher - tested and tagged

  Compliant

  Non-Compliant

  N/A

Decals

• Ensure all control labels are present and correct

  Good

  Fair

  Poor

• Please note any decals which may require replacement

• Check all safety decals for correctness

  Good

  Fair

  Poor

• Please note any decals which may require replacement

• Is this a 90 day or annual inspection?

  90 day

  Annual

Main Hook

Rated load boom fully extended

• Load chart reference number

• Radius Calibration - allowable tolerance 0 to 5%

• Chart radius m

• Measured radius m

• Load Calibration - allowable tolerance 0 to 10%

• Chart load kg

• Measured load kg

• Are all measurements within required tolerances?

  Yes

  No

Overload test

• Rated Capacity at configuration (kg)

• 90% alert actual weight (kg)

• 100% alarm actual weight (kg)

• 110% cutout actual weight (kg)

• Within tolerance?

  Yes

  No

• Overload warnings/alarms

Drift test

• Weight on hook (kg)

• Duration of test (mins)

• Amount of drift (mm)

• Acceptable

  Yes

  No

• Continue to inspection verification

• I confirm the unit complies with AS 2550.01:2011 and at the time of my visual inspection, was safe for ongoing use. It is the responsibility of the owner to ensure the unit remains safe to work at all times and is operated and maintained in accordance with OEM Operating and Maintenance instructions.

• Inspector

  Sign

• Date

  Date