TPM - Hydraulic Lifts

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

• Location
  Address

Daily

• Check and ensure the hydraulic oil level is within the recommended range

  Pass

  Fail

  N/A

• Inspect the lift and surrounding area for any visible hydraulic oil leaks

  Pass

  Fail

  N/A

• Ensure that all lift controls are functioning properly and respond accurately

  Pass

  Fail

  N/A

• Check the operation of all safety devices such as emergency stop buttons and safety locks

  Pass

  Fail

  N/A

• Inspect rollers for signs of wear, flat spots or damage

  Pass

  Fail

  N/A

• Ensure rollers move smoothly without resistance or noise

  Pass

  Fail

  N/A

• Check wheel folds for any deformation, cracks or signs of stress

  Pass

  Fail

  N/A

• Ensure the wheels are securely attached and roll smoothly

  Pass

  Fail

  N/A

• Inspect the overall structural integrity of the lift, including the frame, arms and base

  Pass

  Fail

  N/A

• Look for any signs of metal fatigue, rust or other structural issues

  Pass

  Fail

  N/A

• Clean the lift and surrounding area to remove any debris or dirt that could interfere with operation

  Pass

  Fail

  N/A

• Check lifts are free from overhead obstructions, with no drains, manhole covers on the floor and all surrounded area be at least 1-2 metres of clear space on all sides for people to work safely and room to move around

  Pass

  Fail

  N/A

• Listen for any unusual noises or vibrations during operation that might indicate a problem

  Pass

  Fail

  N/A

Weekly

• Lubricate moving parts, including hinges, joints, and pulleys, as per the manufacturer's instructions

• Inspect all hydraulic hoses for signs of wear, damage or leaks

  Pass

  Fail

  N/A

Monthly

• Conduct a detailed inspection of hydraulic cylinders and pumps for any signs of wear or damage

  Pass

  Fail

  N/A

• Perform a thorough test of the lift's safety features, including emergency stops and overload protections

  Pass

  Fail

  N/A

• Check the condition of the hydraulic oil for contamination or changes in viscosity

  Pass

  Fail

  N/A

• Inspect all electrical components and connections for wear, corrosion, or damage

  Pass

  Fail

  N/A

• Inspect lift chains and cables for wear, fraying, or other signs of damage

  Pass

  Fail

  N/A

Quarterly Checks

• Replace hydraulic oil if necessary, based on its condition and the manufacturer's recommendations

• Conduct a comprehensive inspection and cleaning of all lift components

• Test and inspect the electrical control systems for reliability and performance

  Pass

  Fail

  N/A

• Inspect and test all mechanical components, including gears, bearings, and structural elements

  Pass

  Fail

  N/A

• Conduct performance tests to ensure the lift operates smoothly and efficiently under load

  Pass

  Fail

  N/A

Annual Checks

• LOLER & PUWER Inspections

• Ensure the lift complies with all relevant safety regulations and standards

  Yes

  No

  N/A

Signature

• Operator / Inspector

  Sign

• Additional Operator / Inspector

  Sign