Audit

  • Crane identification number

  • Time on site

  • Job number

  • Hour meter reading

  • Visitor pass number

  • Any other comments

  • Any delays in access to the site

  • Start of delay period

  • Pic of the delay reason

  • End of delay period

JSA

Job Safety Assessment

  • Work permit number

  • Working at heights

  • Working at heights permit number

  • Control to be used

  • Harness to be worn when required?

  • Working near live power

  • Controls to be used for live power concern

  • Traffic and staff in area?

  • Controls to be used for traffic and staff

  • Any other comments

Near side Hoist

NEAR SIDE HOIST

  • Wire Rope condition

  • Wire Rope Drum and guide condition

  • Hook and safety catch

  • Wire Rope Anchor

  • Load limit device

  • Motors

  • Air gap

  • Limit switches

  • Limit Switch Adjustment

  • Couplings

  • Transmission free from noise and vibration

  • Gear box free from Oil leaks

  • Pic of Oil Leak. Near side Hoist.

  • Gear Box oil level

  • Mountings

  • Overall Visual Condition. 10=Good.1=Bad

Off side Hoist

OFF SIDE HOIST

  • Wire Rope condition

  • Wire Rope Drum and guide condition

  • Hook and safety catch

  • Wire Rope Anchor

  • Load limit device

  • Motors

  • Air gap

  • Limit switches

  • Limit Switch Adjustment

  • Couplings

  • Transmission free from noise and vibration

  • Gear box free from Oil leaks

  • Pic of Oil Leak. Off Side Hoist.

  • Gearbox Oil Level

  • Mountings

  • Overall Visual Condition. 10=Good.1=Bad

Near side hoist drives

NEAR SIDE DRIVES, CROSS TRAVEL

  • Cross travel wheels

  • Transmission free from noises and vibrations

  • Gear box free from Oil leaks

  • Pic of Oil Leak. Near Side Hoist travel.

  • Gearbox Oil level

  • Wear condition. 10= good.1= bad

  • Couplings

  • Gears and keyways

  • Motors

  • Air gap

  • Mountings

  • Buffers

  • Limit switches and control sensors

Off side hoist drives

OFF SIDE DRIVE, CROSS TRAVEL

  • Cross travel wheels

  • Transmission are free from noises and vibrations

  • Gear box free from Oil leaks

  • Pic of Oil Leak. Off Side Hoist travel.

  • Gearbox Oil level

  • Wear condition. 10=good.1=bad

  • Couplings

  • Gears and keyways

  • Motors

  • Air gap

  • Mountings

  • Buffers

  • Limit switches and control sensors

Long Travel Drives

LONG TRAVEL DRIVES

  • Long travel wheels

  • Near side drive wheel

  • Air gap near side drive motor

  • Near side lay wheel

  • Far side drive wheel

  • Air gap, far side drive motor

  • Far side lay wheel

  • Overall Wear condition. 10=good.1=bad

  • Transmissions are free from noises and vibrations

  • Couplings

  • Gears and keyways

  • All Gear boxes are free from Oil leaks

  • Pic of the Oil Leak.

  • Gearbox Oil level

  • Mountings

  • Buffers

  • Limit switches and control sensors

Electrical

ELECTRICAL

  • Collectors

  • Collector shoe condition. 10=good.1=bad

  • Busbar , supply catenary

  • Live Power signage

  • Contactors

  • Control box

  • Cables and catenary

  • Pendant / radio TX

  • Pendant strainer cable

  • Panel box condition

  • Isolators

  • Tow arm and trolleys

General items

GENERAL ITEMS

  • General Signage

  • Busbar signage

  • Compass signage

  • Indicator lights. Hoist and motion.

  • Crow's nest / service access

  • Access ladder condition

  • Any comments

  • Inspection technician to sign. All work has been done to comply with the relevant Australian Standards.

  • Next routine inspection and service due.

  • Pic of the service docket

  • Time off site

  • Customer to sign

Load handler

Load handler

  • Load handler fitted

  • Make

  • Model

  • Pic of unit

  • Serial number

  • DOM

  • MRC

  • Tare weight / dead weight

Slew

  • Drives and Gearboxes

  • Slides condition

  • All bolts fastened

  • Limits all operational

Expansion grab

  • Drives and Gearboxes

  • Chain in serviceable condition.

  • Limits all operational

General

  • Control box

  • Unit free from distortion

  • Visual inspection for cracks and stress signs.

  • Drop cable

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