Twin Hoist Gantry Inspection

Information

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Extra Personal

Audit

• Crane identification number

• Time on site

  Date

• Job number

• Hour meter reading

  Yes

  No

  N/A

• Visitor pass number

• Any other comments

  Yes

  No

• Any delays in access to the site

  Yes

  No

• Start of delay period

  Date

• Pic of the delay reason

  Media

• End of delay period

  Date

Job Safety Assessment

• Work permit number

• Working at heights

  Yes

  No

  N/A

• Working at heights permit number

• Control to be used

  Select Use the crow's nest use an EWP inspection from a ladder other

  • Use the crow's nest
  • use an EWP
  • inspection from a ladder
  • other

• Harness to be worn when required?

  Yes

  No

  N/A

• Working near live power

  Yes

  No

  N/A

• Controls to be used for live power concern

  Select Isolate and lock out isolate on the crane as required use spotter and PPE Other

  • Isolate and lock out
  • isolate on the crane as required
  • use spotter and PPE
  • Other

• Traffic and staff in area?

  Yes

  No

  N/A

• Controls to be used for traffic and staff

  Select Place bollards around work site advise site staff in local area locate away from production other

  • Place bollards around work site
  • advise site staff in local area
  • locate away from production
  • other

• Any other comments

  Yes

  No

  N/A

NEAR SIDE HOIST

• Wire Rope condition

  Safe

  At Risk

  N/A

• Wire Rope Drum and guide condition

  Safe

  At Risk

  N/A

• Hook and safety catch

  Safe

  At Risk

  N/A

• Wire Rope Anchor

  Safe

  At Risk

  N/A

• Load limit device

  Safe

  At Risk

  N/A

• Motors

  Safe

  At Risk

  N/A

• Air gap

  Select No adjustment required Adjustment made adjustment required repairs made repair required

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repairs made
  • repair required

• Limit switches

  Safe

  At Risk

  N/A

• Limit Switch Adjustment

  Select No adjustment required Adjustment made adjustment required repairs made repair required

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repairs made
  • repair required

• Couplings

  Safe

  At Risk

  N/A

• Transmission free from noise and vibration

  Yes

  No

  N/A

• Gear box free from Oil leaks

  Yes

  No

  N/A

• Pic of Oil Leak. Near side Hoist.

  Media

• Gear Box oil level

  Safe

  At Risk

  N/A

• Mountings

  Safe

  At Risk

  N/A

• Overall Visual Condition. 10=Good.1=Bad

OFF SIDE HOIST

• Wire Rope condition

  Safe

  At Risk

  N/A

• Wire Rope Drum and guide condition

  Safe

  At Risk

  N/A

• Hook and safety catch

  Safe

  At Risk

  N/A

• Wire Rope Anchor

  Safe

  At Risk

  N/A

• Load limit device

  Safe

  At Risk

  N/A

• Motors

  Safe

  At Risk

  N/A

• Air gap

  Select No adjustment required Adjustment made adjustment required repairs made repair required

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repairs made
  • repair required

• Limit switches

  Safe

  At Risk

  N/A

• Limit Switch Adjustment

  Select No adjustment required Adjustment made adjustment required repairs made repair required

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repairs made
  • repair required

• Couplings

  Safe

  At Risk

  N/A

• Transmission free from noise and vibration

  Yes

  No

  N/A

• Gear box free from Oil leaks

  Yes

  No

  N/A

• Pic of Oil Leak. Off Side Hoist.

  Media

• Gearbox Oil Level

  Safe

  At Risk

  N/A

• Mountings

  Safe

  At Risk

  N/A

• Overall Visual Condition. 10=Good.1=Bad

NEAR SIDE DRIVES, CROSS TRAVEL

• Cross travel wheels

  Safe

  At Risk

  N/A

• Transmission free from noises and vibrations

  Yes

  No

  N/A

• Gear box free from Oil leaks

  Yes

  No

  N/A

• Pic of Oil Leak. Near Side Hoist travel.

  Media

• Gearbox Oil level

  Safe

  At Risk

  N/A

• Wear condition. 10= good.1= bad

• Couplings

  Safe

  At Risk

  N/A

• Gears and keyways

  Safe

  At Risk

  N/A

• Motors

  Safe

  At Risk

  N/A

• Air gap

  Select No adjustment required Adjustment made adjustment required repairs made repair required

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repairs made
  • repair required

• Mountings

  Safe

  At Risk

  N/A

• Buffers

  Safe

  At Risk

  N/A

• Limit switches and control sensors

  Safe

  At Risk

  N/A

OFF SIDE DRIVE, CROSS TRAVEL

• Cross travel wheels

  Safe

  At Risk

  N/A

• Transmission are free from noises and vibrations

  Yes

  No

  N/A

• Gear box free from Oil leaks

  Yes

  No

  N/A

• Pic of Oil Leak. Off Side Hoist travel.

  Media

• Gearbox Oil level

  Yes

  No

  N/A

• Wear condition. 10=good.1=bad

• Couplings

  Safe

  At Risk

  N/A

• Gears and keyways

  Safe

  At Risk

  N/A

• Motors

  Safe

  At Risk

  N/A

• Air gap

  Select No adjustment required Adjustment made adjustment required repairs made repair required

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repairs made
  • repair required

• Mountings

  Safe

  At Risk

  N/A

• Buffers

  Safe

  At Risk

  N/A

• Limit switches and control sensors

  Safe

  At Risk

  N/A

LONG TRAVEL DRIVES

• Long travel wheels

  Safe

  At Risk

  N/A

• Near side drive wheel

  Safe

  At Risk

  N/A

• Air gap near side drive motor

  Select No adjustment required Adjustment made adjustment required repairs made repair required

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repairs made
  • repair required

• Near side lay wheel

  Safe

  At Risk

  N/A

• Far side drive wheel

  Safe

  At Risk

  N/A

• Air gap, far side drive motor

  Select No adjustment required Adjustment made adjustment required repairs made repair required

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repairs made
  • repair required

• Far side lay wheel

  Safe

  At Risk

  N/A

• Overall Wear condition. 10=good.1=bad

• Transmissions are free from noises and vibrations

  Yes

  No

  N/A

• Couplings

  Safe

  At Risk

  N/A

• Gears and keyways

  Safe

  At Risk

  N/A

• All Gear boxes are free from Oil leaks

  Yes

  No

  N/A

• Pic of the Oil Leak.

  Media

• Gearbox Oil level

  Yes

  No

  N/A

• Mountings

  Safe

  At Risk

  N/A

• Buffers

  Safe

  At Risk

  N/A

• Limit switches and control sensors

  Safe

  At Risk

  N/A

ELECTRICAL

• Collectors

  Safe

  At Risk

  N/A

• Collector shoe condition. 10=good.1=bad

• Busbar , supply catenary

  Safe

  At Risk

  N/A

• Live Power signage

  Yes

  No

  N/A

• Contactors

  Safe

  At Risk

  N/A

• Control box

  Media

• Cables and catenary

  Safe

  At Risk

  N/A

• Pendant / radio TX

  Safe

  At Risk

  N/A

• Pendant strainer cable

  Safe

  At Risk

  N/A

• Panel box condition

  Safe

  At Risk

  N/A

• Isolators

  Safe

  At Risk

  N/A

• Tow arm and trolleys

  Safe

  At Risk

  N/A

GENERAL ITEMS

• General Signage

  Yes

  No

  N/A

• Busbar signage

  Yes

  No

  N/A

• Compass signage

  Yes

  No

  N/A

• Indicator lights. Hoist and motion.

  Safe

  At Risk

  N/A

• Crow's nest / service access

  Safe

  At Risk

  N/A

• Access ladder condition

  Safe

  At Risk

  N/A

• Any comments

• Inspection technician to sign. All work has been done to comply with the relevant Australian Standards.

  Sign

• Next routine inspection and service due.

  Date

• Pic of the service docket

  Media

• Time off site

  Date

• Customer to sign

  Sign

Load handler

• Load handler fitted

  Yes

  No

  N/A

• Make

• Model

• Pic of unit

  Media

• Serial number

• DOM

• MRC

• Tare weight / dead weight

Slew

• Drives and Gearboxes

  Safe

  At Risk

  N/A

• Slides condition

  Safe

  At Risk

  N/A

• All bolts fastened

  Safe

  At Risk

  N/A

• Limits all operational

  Yes

  No

  N/A

Expansion grab

• Drives and Gearboxes

  Safe

  At Risk

  N/A

• Chain in serviceable condition.

  Safe

  At Risk

  N/A

• Limits all operational

  Safe

  At Risk

  N/A

General

• Control box

  Safe

  At Risk

  N/A

• Unit free from distortion

  Safe

  At Risk

  N/A

• Visual inspection for cracks and stress signs.

  Safe

  At Risk

  N/A

• Drop cable

  Safe

  At Risk

  N/A