Title Page
-
Gas Fitting Notice Number
-
Client / Site
-
Conducted on
-
Location
-
Inspector
-
Photo of gas supply point
-
Photo of compliance plate
-
Photo of all data plates
-
Is risk assessment done
-
Commissioning stage 1 preliminary inspection
-
Check that all preliminary approvals have been obtained
-
Check appliance specifications on data plate and photo
-
Burner, valve train and components - check compliance with the application requirements
-
Gas supply
-
Check the gas availability and condition at the appliance inlet<br>
-
Check any gas over-pressure protection against specification<br>
-
Interlocks Check the appliance safety devices:
-
Check that any interlock for multiple fuel firing are as specification <br>
-
Check over-temperature
-
Limiting devices add note
-
Check function of interlock on multiple burners installations
-
Check availability and correct voltage, phase , ect. Of the electricity supply
-
Ventilation comply Check plant room size vent size and location
-
If mechanical ventilation is provided, check the operation of fans and their interlocks with ventilation openings
-
Carry out general safety inspection of plantroom/ appliance location
-
Check that the flue complies with applicable requirements
-
Check the operation of all fan motors, including the direction of rotation
-
Prove that all valves operate in the correct sequence
-
Check the purge and combustion air pressure switch contacts change over from the no-flow condition to the start-up flow
-
Check the purge time, and that the purge is monitored during the entire purge period
-
Check and verify exhaust rates, dilution air rate, process flow rate
-
Check that the gas supply , burner, appliance flue, plant room and processes are ready for a safe run on gas
-
Check start gas rate
-
Prove the operation of flame safeguard system for the start flame
-
Check for reliable ignition of the start flame
-
Prove the operation of the flame safeguard system for main flame
-
Check the operation of all interlocks ( not forgetting any plant room ventilation interlocks).
-
Check that all dampers go back to safe position and comply to AS 3814. Clause 2.19
-
Are controls and burners accessible
-
Is burner flame visible
-
Check if low gas pressure is required
-
Is manual control accessible
-
Is gas filter required, if over 7 kPa
-
Do safety shut-off valves comply
-
Is pressure proving test satisfactory
-
Is leak test satisfactory
-
Check combustion air supply satisfactory and shuts down on failure
-
Is pre purge volume satisfactory and set to the correct time
-
Pre-purge interlocks self checking and shut down on failure
-
Do all other lock out devices are set and lock out
-
Is ignition system safe, reliable and smooth
-
Are all pilot burners compliant
-
Are all main burners compliant
-
Is flame safeguard as per application
-
Does flame safeguard shut down with in the allowable time
-
Extraniuos light detected
-
So are burner controls and safety systems as per application
-
Is air/gas ratio control satisfactory
-
Is ignition sequence satisfactory
-
Is start gas establishment period satisfactory
-
Start gas rate satisfactory
-
Main flame establishment periods satisfactory
-
Does appliance lock out on flame failure
-
Re ignition attempt on flame failure compliant
-
Do all burners maintain satisfactory combustion
-
Have written instructions been provided
-
Has operating training been provided