Title Page

  • Gas Fitting Notice Number

  • Client / Site

  • Conducted on

  • Location
  • Inspector

  • Photo of gas supply point

  • Photo of compliance plate

  • Photo of all data plates

  • Is risk assessment done

  • Commissioning stage 1 preliminary inspection

  • Check that all preliminary approvals have been obtained

  • Check appliance specifications on data plate and photo

  • Burner, valve train and components - check compliance with the application requirements

  • Gas supply

  • Check the gas availability and condition at the appliance inlet<br>

  • Check any gas over-pressure protection against specification<br>

  • Interlocks Check the appliance safety devices:

  • Check that any interlock for multiple fuel firing are as specification <br>

  • Check over-temperature

  • Limiting devices add note

  • Check function of interlock on multiple burners installations

  • Check availability and correct voltage, phase , ect. Of the electricity supply

  • Ventilation comply Check plant room size vent size and location

  • If mechanical ventilation is provided, check the operation of fans and their interlocks with ventilation openings

  • Carry out general safety inspection of plantroom/ appliance location

  • Check that the flue complies with applicable requirements

  • Check the operation of all fan motors, including the direction of rotation

  • Prove that all valves operate in the correct sequence

  • Check the purge and combustion air pressure switch contacts change over from the no-flow condition to the start-up flow

  • Check the purge time, and that the purge is monitored during the entire purge period

  • Check and verify exhaust rates, dilution air rate, process flow rate

  • Check that the gas supply , burner, appliance flue, plant room and processes are ready for a safe run on gas

  • Check start gas rate

  • Prove the operation of flame safeguard system for the start flame

  • Check for reliable ignition of the start flame

  • Prove the operation of the flame safeguard system for main flame

  • Check the operation of all interlocks ( not forgetting any plant room ventilation interlocks).

  • Check that all dampers go back to safe position and comply to AS 3814. Clause 2.19

  • Are controls and burners accessible

  • Is burner flame visible

  • Check if low gas pressure is required

  • Is manual control accessible

  • Is gas filter required, if over 7 kPa

  • Do safety shut-off valves comply

  • Is pressure proving test satisfactory

  • Is leak test satisfactory

  • Check combustion air supply satisfactory and shuts down on failure

  • Is pre purge volume satisfactory and set to the correct time

  • Pre-purge interlocks self checking and shut down on failure

  • Do all other lock out devices are set and lock out

  • Is ignition system safe, reliable and smooth

  • Are all pilot burners compliant

  • Are all main burners compliant

  • Is flame safeguard as per application

  • Does flame safeguard shut down with in the allowable time

  • Extraniuos light detected

  • So are burner controls and safety systems as per application

  • Is air/gas ratio control satisfactory

  • Is ignition sequence satisfactory

  • Is start gas establishment period satisfactory

  • Start gas rate satisfactory

  • Main flame establishment periods satisfactory

  • Does appliance lock out on flame failure

  • Re ignition attempt on flame failure compliant

  • Do all burners maintain satisfactory combustion

  • Have written instructions been provided

  • Has operating training been provided

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