Tyre Changing Checklist

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

PLANNING & INSTALLATION

• Ensure the model chosen is appropriate for the size and type of Tyres commonly changed in your Dealership.

  Yes

  No

  N/A

• Allocate a space with a level, smooth and non-slippery floor surface that has suitable load capacity.

  Yes

  No

  N/A

• Ensure electrical and air supply are appropriate for the machine and located within range of the machine.

  Yes

  No

  N/A

• Follow manufacturer’s recommendations to anchor the machine to the ground, as required.

  Yes

  No

  N/A

• Ensure the manufacturer’s recommended spacing for operation is met for safe operation, as a minimum allow 600mm between operation and any walkway or other equipment/ operation.

  Yes

  No

  N/A

• Ensure changer is set at a working height that minimizes lifting, bending and awkward postures. Consider also increasing the ease of positioning the wheel on the Tyre changer correctly. If mechanical aids are used to move the tyre from vehicle to changer, ensure positioning allows for an easy transition.

  Yes

  No

  N/A

• Ensure Tyre restraints are suitable e.g., spilt rims should be inflated within a safety cage.

  Yes

  No

  N/A

• Check all relevant Australian laws and standards have been met; including AS 4024 Machine Guarding and AS/NZS 3760 Inspection and testing of electrical equipment.

  Yes

  No

  N/A

PRE-OPERATION

• Operations Manual available.

  Yes

  No

  N/A

• Develop work procedures (if multiple makes and models used in Dealership, ensure machine variations are accommodated), and train all users. You may utilize the Operations Manuals listed safe work procedure, but site-specific variations may be required e.g. if inflating split rims (and Tyre changer not fitted with safety cage, relocate Tyre to safety cage for inflation.

  Yes

  No

  N/A

• Controls clearly labelled, particularly on/off and emergency stop.

  Yes

  No

  N/A

• Add to the site plant and equipment register, See Section 24.

  Yes

  No

  N/A

• Set-up inspection and maintenance schedule per manufacturer’s instructions (operations manual)

  Yes

  No

  N/A

Tips for Safe use of Tyre Changer:

• Only use it if you are trained and authorized. Operators must be familiar with equipment controls.

  Yes

  No

  N/A

• Ensure moving parts are lubricated, prior to use.

  Yes

  No

  N/A

• Check equipment for damage, prior to use. Including hoses, leads, clamps and guards, if applicable. If not safe tag out and report to supervisor/ manager.

  Yes

  No

  N/A

• A check machine is appropriate for the Tyre (e.g., size) being used.

  Yes

  No

  N/A

• Ensure table is clean before using.

  Yes

  No

  N/A

• Ensure mechanical aids used allow Tyre to be easily maneuvered on and off the machine.

  Yes

  No

  N/A

• Do not exceed maximum capacity stated in the press.

  Yes

  No

  N/A

• Ensure suitable tools for tasks are used.

  Yes

  No

  N/A

• Deflate Tyre before removing from vehicle

  Yes

  No

  N/A

• Tubbed Tyre – ensure stem and core inserted properly.

  Yes

  No

  N/A

• Never put any part of your body between hydraulic clamps.

  Yes

  No

  N/A

• Never leave the machine unattended when in operation.

  Yes

  No

  N/A

• Before adjusting, switch off and bring the machine to a complete standstill.

  Yes

  No

  N/A

• Keep your hands and body clear whilst in operation and during Tyre inflation.

  Yes

  No

  N/A

• Check rim and Tyre sizing are correct before inflating the Tyre.

  Yes

  No

  N/A

• Inflate in short bursts and frequently check pressure.

  Yes

  No

  N/A