TASK EXECUTION │ PROCEDURE / PROCESS

  • The purpose of this SWI is to provide sufficient procedure and information for performing planned Monthly online Mechanical inspections on the underground pump station Agitator. This procedure applies to the Underground pump stations. 40013922TK3003AGIT, 40013888TK2050AGIT
    40013888TK3010AGIT, 40013888TK2060AGIT
    40013922TK3023AGIT, 40013888TK2010AGIT
    40013922TK3043AGIT, 40013888TK2020AGIT
    40013888TK2030AGIT
    Approximately 1 Hour. Document number: 10000399279 Effective date: 09/01/2024 Document owner: UG AM Superintendent Site name: Kennecott Underground Department: Asset Management
    Please see attached SWI for Underground Pump Station 4Wk Agitator Inspection

  • Please read above attached the SWI for Underground Pump Station 4Wk Agitator Inspection.

  • Conducted
  • Conducted on

  • Inspected by

  • Work Order number

  • Location

  • Qualification: Mechanics - Trained, competent and authorized for the task.

HEALTH, SAFETY & ENVIRONMENTAL CONSIDERATIONS

Contact with Electricity

  • Contact with Electricity
    Please follow below CRM controls
    • Flame & Arc Flash-resistant clothing with CAT 2 Rating.
    • Identify and control the hazards to complete Critical Control Checklists.
    • Avoid contact with live equipment.
    • Follow Electrical Safety Procedure.

    Contact with electricity.png

Slip, trip, and falls

  • • A high standard of housekeeping shall be always maintained to prevent trip hazards.
    • Be wary while walking around the pumps, motors, and other live equipment as the area might be slippery.

  • Use appropriate PPE

Visibility and lightings

  • Use a headlamp or flashlight when working at the pump station

Force

  • • Regular rest
    • Use appropriate tools.
    • Avoid using brute force.
    • Work in a team and ask for help from others

    Force.png
  • Maintain good communication

Work instructions

1. PRE-START PREPARATIONS & ISOLATION (MUST FOLLOW C1 ISOLATION PROCESS)

  • 1.1 Identify and control the hazards using the TRACK

  • 1.2 Prepare material and tools:<br>Ensure that you have the necessary equipment/tools available at the site:<br>- Required Materials<br>- Required PPE<br>- Maintain good housekeeping<br>Proper Inspection of all tools and equipment

  • “HOLD POINT”
    Leader and team members (Subject Matter Expert - SME) must verify the critical control(s) where a critical risk exists

    HOLD POINT.png
  • 1.3 Inform the DG supervisor or team lead of the scope of work and that work about to start.

2. AGITATOR INSPECTIONS

  • 2.1 Step Instruction

    2.1 .png
  • 2.1 VISUAL INSPECTION: Visually inspect the agitator for any signs of damage, such as: <br>• Loose or missing fasteners • Accumulation of debris around the agitator <br> Note: Record any abnormalities observed during the visual inspection on the maintenance checklist.

3. TASK COMPLETION

  • 3.1 Clean work area of old or used parts.

  • 3.2 Return all unused parts to the warehouse.

  • 3.3 Clean and return all equipment and supplies to their proper location.

  • 3.4 Clean any used specialty tools and return them to their specified location.

  • 3.5 Is the task fully completed? Notify the DG supervisor that the Pump Station Agitator 4 weeks visual inspection is complete, and it is back in operation.

  • 3.6 Report any defects to the supervisors and the planning team.<br>Any repair done must also be recorded.

  • ADDITIONAL COMMENTS:

  • Signature

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