Title Page

  • Auditor Name

  • Date

  • Machine #

  • Operator Name

  • Shift #

Workstation Specific

  • Select the note button to add a comment or a corrective action taken statement.

Health, Safety, and Environment

  • Are the operators at this station using all the proper Personal Protective Equipment? <br>

  • Are pump and motor guards in place and functional? Are lockout placards posted according to the Safety Map located on the Machine? <br>

  • Are ID tags located at all points mentioned in Safety Map/Placards? <br>

Standardized Work

  • Are Work Instructions, Increased Inspections and Quality Alerts present at the workstation (or CUBE) and signed by operators working the station? <br>

  • Is operator following standardized work instructions or SPL's? Have Operator demo/define their task and compare to Work Instructions/Single Point Lessons. <br>

  • Does operator understand the ESCALATION process and how to communicate manufacturing problems (Andon system)? <br>

Built-In-Quality

  • Are all process verification/error-proofing checks performed & documented? (Red Rabbits, Air Registry,Poka Yoke, check Poka Yoke Log) - IF none exist at this station, ENTER "X" <br>

  • **Can the operator define and/or explain the Quality Policy? ** <br>

  • Does operator know who their next customer is and does operator know what their next customer's quality expectations are? <br>

  • Are suspect/non-conforming parts placed in red scrap bins, clearly marked with an "S" and isolated from normal production parts? Are part defects properly logged on proper form? <br>

Quality System Specific Emphasis

  • Select the note button to add a comment or a corrective action taken statement.

Special Attention

  • Verify machining telesis is present on parts. <br>

  • Verify proper tagging for LH/RH castings at machining. <br>

  • Make sure all Work Instructions and sign off sheets are located at the operation. (if not notify supervisor) <br>

Management and Supervision System Specific

  • Select the note button to add a comment or a corrective action taken statement.

  • Do you need to complete this section?

Facility

  • Are significant process events or out of control conditions recorded and being responded to? All down-times recorded with corrective actions implemented to prevent recurrence? (See form MFG-001) <br>

  • Is there proper lot traceability and identification of all material passing thru this work cell? Are operators following FIFO correctly? <br>

  • Is the work station area clean, neatly organized and appear to be a safe working environment? <br>

  • Are parts being properly inspected and certified (marked) as instructed by quality alerts or increase inspection notices? <br>

  • Are product check cameras working properly? Are images clear and white dates correct on the monitors? If this doesn't apply, please mark with a "N/A". <br>

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.