VPK Selby Gopfert 2 PMI Schedule.

• Conducted on

  Date

• Lead Operator

• Crew members
  Address

Instructions.

• Please sign and attach photos of all completed tasks.

Health & Safety.

• Ensure that all personnel are wearing the correct PPE for the task. (gloves, dust masks, safety glasses, protective overalls if required.).

• Has the lock out /tag out procedure been followed?

  Yes

  No

• Clean and remove all waste from the area. (Weekly)

  Done

  Not done

• Blow down all the remaining dust from the machine. (Weekly)

  Done

  Not done

• Wipe out all the side frames. (Weekly)

  Done

  Not done

• Clean all chains from dust and debris and lubricate. (Weekly) (Chain Oil)

  Done

  Not done

• Clean all sensors with a dry cloth. (Weekly)

  Done

  Not done

• Check all belts for signs of wear/damage and report any defects. (Weekly)

  Good

  Fair

  Poor (Needs Attention)

• Clean area of all waste and dust. (Weekly)

  Done

  Not done

• Wipe all sensors/reflectors with a dry cloth. (Weekly)

  Done

  Not done

• Wipe down all shafts and lubricate. (Weekly) (MPS Spray)

  Done

  Not done

• Check condition of Sun Feeder Tyres and report any defects found. (Weekly)

  Good

  Fair

  Poor (Needs Attention)

• Check condition of the feed roll and report and defects found. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Check dust extraction and remove any dust/waste. (Weekly)

  Done

  Not done

• Clean the print chamber and replace all Dr Blades and end seals if required. (Weekly)

  Done

  Not done

• Deep clean of all ink catchments. (Weekly)

  Done

  Not done

• Clean the anilox roll and check the surface condition for any damage. Report and defects found. (Weekly)

  Done

  Not done

• Clean all the surrounding shafts and check the condition of the transfer belts. Report any defects with the transfer belts. (Weekly)

  Done

  Not done

• Deep clean of the print and impression cylinders. (Weekly)

  Done

  Not done

• Deep clean of the ink well. (Weekly)

  Done

  Not done

• Wipe down all the face control panel and remove any ink splashes. (Weekly)

  Done

  Not done

• Clean the print chamber and replace all Dr Blades and end seals if required. (Weekly)

  Done

  Not done

• Deep clean of all ink catchments. (Weekly)

  Done

  Not done

• Clean the anilox roll and check the surface condition for any damage. Report and defects found. (Weekly)

  Done

  Not done

• Clean all the surrounding shafts and check the condition of the transfer belts. Report any defects with the transfer belts. (Weekly)

  Done

  Not done

• Deep clean of the print and impression cylinders. (Weekly)

  Done

  Not done

• Deep clean of the ink well. (Weekly)

  Done

  Not done

• Wipe down all the face control panel and remove any ink splashes. (Weekly)

  Done

  Not done

• Clean the print chamber and replace all Dr Blades and end seals if required. (Weekly)

  Done

  Not done

• Deep clean of all ink catchments. (Weekly)

  Done

  Not done

• Clean the anilox roll and check the surface condition for any damage. Report and defects found. (Weekly)

  Done

  Not done

• Clean all the surrounding shafts and check the condition of the transfer belts. Report any defects with the transfer belts. (Weekly)

  Done

  Not done

• Deep clean of the print and impression cylinders. (Weekly)

  Done

  Not done

• Deep clean of the ink well. (Weekly)

  Done

  Not done

• Wipe down all the face control panel and remove any ink splashes. (Weekly)

  Done

  Not done

• Clean the print chamber and replace all Dr Blades and end seals if required. (Weekly)

  Done

  Not done

• Deep clean of all ink catchments. (Weekly)

  Done

  Not done

• Clean the anilox roll and check the surface condition for any damage. Report and defects found. (Weekly)

  Done

  Not done

• Clean all the surrounding shafts and check the condition of the transfer belts. Report any defects with the transfer belts. (Weekly)

  Done

  Not done

• Deep clean of the print and impression cylinders. (Weekly)

  Done

  Not done

• Deep clean of the ink well. (Weekly)

  Done

  Not done

• Wipe down all the face control panel and remove any ink splashes. (Weekly)

  Done

  Not done

• Clean the print chamber and replace all Dr Blades and end seals if required. (Weekly)

  Done

  Not done

• Deep clean of all ink catchments. (Weekly)

  Done

  Not done

• Clean the anilox roll and check the surface condition for any damage. Report and defects found. (Weekly)

  Done

  Not done

• Clean all the surrounding shafts and check the condition of the transfer belts. Report any defects with the transfer belts. (Weekly)

  Done

  Not done

• Deep clean of the print and impression cylinders. (Weekly)

  Done

  Not done

• Deep clean of the ink well. (Weekly)

  Done

  Not done

• Wipe down all the face control panel and remove any ink splashes. (Weekly)

  Done

  Not done

• Clean the print chamber and replace all Dr Blades and end seals if required. (Weekly)

  Done

  Not done

• Deep clean of all ink catchments. (Weekly)

  Done

  Not done

• Clean the anilox roll and check the surface condition for any damage. Report and defects found. (Weekly)

  Done

  Not done

• Clean all the surrounding shafts and check the condition of the transfer belts. Report any defects with the transfer belts. (Weekly)

  Done

  Not done

• Deep clean of the print and impression cylinders. (Weekly)

  Done

  Not done

• Deep clean of the ink well. (Weekly)

  Done

  Not done

• Wipe down all the face control panel and remove any ink splashes. (Weekly)

  Done

  Not done

• Clean all surrounding shafts and check condition of the transfer belts. Report and defects with the transfer belts. (Weekly)

  Done

  Not done

• Check condition of the lamps and covers. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Check and clean all filters. (Weekly)

  Done

  Not done

• Check the fire extinguishing system and report and defects found. (Weekly)

  Done

  Not done

• Clean all shafts and pull rollers. (Weekly)

  Done

  Not done

• Check condition of the anvil and Micro - Grind. Replace if necessary. (Monthly)

  Done

  Not done

• Check the condition of the die - cut waste conveyor (Clean if needed). report any defects found. (Weekly)

  Done

  Not done

• Check underneath the anvil for swarf and waste build up. Report any faults. (Weekly)

  Done

  Not done

• Check down in the waste pit for any waste/swarf build up. Remove if needed and report any faults. (Weekly)

  Done

  Not done

• Check condition of all layboy belts & jointing pins. (Replace if necessary) (Weekly)

  Done

  Not done

• Check condition of the layboys bar. Test that it is running free. (Weekly)

  Done

  Not done

• Clean all shafts and lead screws and lubricate. (Weekly) (MPS Spray)

  Done

  Not done

• Remove all waste and debris from the rails. (Weekly)

  Done

  Not done

• Take out the sample trolley and clean out all the waste from underneath. (Weekly)

  Done

  Not done

• Blow all dust from the area. (Weekly)

  Done

  Not done

• Remove all waste and debris from underneath the C/E (Weekly)

  Done

  Not done

• Clean all sensors with a dry cloth. (Weekly)

  Done

  Not done

• Check the condition of all belts and conveyors. Report any defects. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Check condition of all conveyors. Report any defects. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Check condition of breaker paddles and check for paralell. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Clean down all the covers. (Weekly)

  Done

  Not done

• Sweep underneath the breaker. (Weekly)

  Done

  Not done

• Check condition of all conveyors. Report any defects. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Check condition of breaker paddles and check for paralell. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Clean down all the covers. (Weekly)

  Done

  Not done

• Sweep underneath the breaker. (Weekly)

  Done

  Not done

• Check condition of the turn cross and report any defects. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Check condition of the conveyor belts and report any defects. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Sweep and clean underneath the turn cross area. (Weekly)

  Done

  Not done

• Check condition of suction cups and report any defects. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Check condition of the grabber and report any defects. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Check condition of all conveyors and report and defects. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Check condition of all squaring plates and backboards. Report any defects. (Monthly)

  Good

  Fair

  Poor/Needs attention.

• Check condition of all conveyors and report any defects. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Check lifts and chains and report and defects. (Weekly)

  Good

  Fair

  Poor/Needs attention.

• Clean all waste from under lift and conveyor area. (Weekly)

  Done

  Not done

• Grease all nipples throughout the machine (Weekly) (EP2)

  Done

  Not done

• Clean and sweep the whole machine including the drive side. (Weekly)

  Yes

  No

  N/A