Weld Clad Process Audit Copy

• Company

  

• Weld Clad Quality Audit Building 1

• Conducted on

  Date

Auditor

• Auditor Role

  Manufacturing Manager

  Production Manager

  Manufacturing Supervisor

  Bargaining Unit

1.0 Weld Equipment

• Select Weld Rig

  Select ETR 1 ETR 2 ETR 3 ETR 4 ETR 5 ETR 6 RIG 7 ETR 8

  • ETR 1
  • ETR 2
  • ETR 3
  • ETR 4
  • ETR 5
  • ETR 6
  • RIG 7
  • ETR 8

• Equipment Within Calibration

  Yes

  No

• Take photo of Calibration Sticker and / or Certificate

  Media

• Is there any equipment specific issues?

  No

  Yes

• Has a Maintenance request been created?

  Yes

  No

• Detail the Weld Rig Specific Issues

• Equipment Within Calibration

  Yes

  No

• Take photo of Calibration Sticker and / or Certificate

  Media

• Is there any equipment specific issues?

  Yes

  No

• Has a Maintenance request been created?

  Yes

  No

• Detail the Weld Rig Specific Issues

• Equipment Within Calibration

  Yes

  No

• Take photo of Calibration Sticker and / or Certificate

  Media

• Is there any equipment specific issues?

  Yes

  No

• Has a Maintenance request been created?

  Yes

  No

• Detail the Weld Rig Specific Issues

• Equipment Within Calibration

  Yes

  No

• Take photo of Calibration Sticker and / or Certificate

  Media

• Is there any equipment specific issues?

  Yes

  No

• Has a Maintenance request been created?

  Yes

  No

• Detail the Weld Rig Specific Issues

• Equipment Within Calibration

  Yes

  No

• Take photo of Calibration Sticker and / or Certificate

  Media

• Is there any equipment specific issues?

  Yes

  No

• Has a Maintenance request been created?

  Yes

  No

• Detail the Weld Rig Specific Issues

• Equipment Within Calibration

  Yes

  No

• Take photo of Calibration Sticker and / or Certificate

  Media

• Is there any equipment specific issues?

  Yes

  No

• Has a Maintenance request been created?

  Yes

  No

• Detail the Weld Rig Specific Issues

• Equipment Within Calibration

  Yes

  No

• Take photo of Calibration Sticker and / or Certificate

  Media

• Is there any equipment specific issues?

  Yes

  No

• Has a Maintenance request been created?

  Yes

  No

• Detail the Weld Rig Specific Issues

• Equipment Within Calibration

  Yes

  No

• Take photo of Calibration Sticker and / or Certificate

  Media

• Is there any equipment specific issues?

  Yes

  No

• Has a Maintenance request been created?

  Yes

  No

• Detail the Weld Rig Specific Issues

2.0 Work Order and Information

• Enter Work Order Number

• All previous Ops signed off

  Yes

  No

• Detail the Operations not signed

• Take photo of Work Order page showing the unsigned Op(s)

  Media

• Is a Weld KanBan available with the Work Order?

  Yes

  No

• Provide a reason

• Has the Release KanBan been placed in the release section of the main KanBan board?

  Yes

  No

• Provide a reason

• All previous welded details buddy checked and sizes signed off?

  Yes

  No

  N/A

• Provide a reason

3.0 Welding

• Enter the WPS being used

• Enter Welder Name & Number

• Is the welder's coding approved for the WPS stated?

  Yes

  No

• Detail any job specific issues

4.0 Visual Management & W.I.P Count

• Is the metrics board up to date?

  Yes

  No

• Take photo of the metics board

  Media

• Enter the number of parts in the weld shop (Supermarket / Weld / Stress)

• Enter the number of tickets detailed on the WIP board.

• Does the number of parts match the number of tickets on the board?

  Yes

  No

Sign Off

• Auditor's signature

  Sign

• Witness

  Sign

Weld Equipment

• Select Weld Rig

  Select ETR 1 ETR 2 ETR 3 ETR 4 ETR 5 ETR 6 RIG 7 ETR 8

  • ETR 1
  • ETR 2
  • ETR 3
  • ETR 4
  • ETR 5
  • ETR 6
  • RIG 7
  • ETR 8

• Is there any equipment specific issues?

  Yes

  No

• Has a Maintenance request been created?

  Yes

  No

• Detail the Weld Rig Specific Issues

• Equipment Within Calibration

  Yes

  No

• Take photo of Calibration Sticker and / or Certificate

  Media

1. Work Order and Information

• Enter Work Order Number

• All previous Ops signed off

  Yes

  No

• Detail the Operations not signed

• Take photo of Work Order page showing the unsigned Op(s)

  Media

• Is a Weld KanBan available with the Work Order?

  Yes

  No

• Provide a reason

• Has the Release KanBan been placed in the release section of the main KanBan board?

  Yes

  No

• Provide a reason

• Correct Drawing Visible?

  Yes

  No

• Provide a reason

• All paperwork correct to Part Report?

  Yes

  No

• Provide a reason

• All previous welded details buddy checked and sizes signed off?

  Yes

  No

  N/A

• Provide a reason

2.0 - Material Type

• Select the material being Welded

  F22

  8630

  4130

  F6NM

3.0 - Filler Material

• Select the filler material type being used

  Bohler Inconel 625

  Special Metals Inconel 625

• Enter filler material batch number

• Take photo of batch number (if accessible)

  Media

4.0 - Welding

• Enter the WPS being used

• Are the correct WPS parameters being used?

  Yes

  No

• Take photo of Weld Parameters

  Media

• Enter the correct program name to be used on the part detail

• Has the correct program been selected?

  Yes

  No

• Provide a reason

• Take picture of program Macros

  Media

• Detail any job specific issues

Sign Off

• Auditor's signature

  Sign

• Witness

  Sign