Title Page
-
Auditor Name
-
Date
Machine #
-
Operator Name
-
Shift #
Workstation Specific
-
Select the note button to add a comment or a corrective action taken statement.
Health, Safety, and Environment
-
Are the operators at this station using all the proper Personal Protective Equipment?
-
Are pump and motor guards in place and functional? Are lockout placards posted according to the Safety Map located on the Machine?
-
Are ID tags located at all points mentioned in Safety Map/Placards?
Standardized Work
-
Are Work Instructions, Increased Inspections and Quality Alerts present at the workstation (or CUBE) and signed by operators working the station?
-
Is operator following standardized work instructions or SPL's? Have Operator demo/define their task and compare to Work Instructions/Single Point Lessons.
-
Does operator understand the ESCALATION process and how to communicate manufacturing problems (Andon system)?
Built-In-Quality
-
Are all process verification/error-proofing checks performed & documented? (Red Rabbits, Air Registry, Poka Yoke, check Poka Yoke Log) - IF none exist at this station, ENTER "Deviaiton Found"
-
**Can the operator define and/or explain the Quality Policy? **
-
Does operator know who their next customer is and does operator know what their next customer's quality expectations are?
-
Are suspect/non-conforming parts placed in red scrap bins, clearly marked with an "S" and isolated from normal production parts? Are part defects properly logged on proper form?
Quality System Specific Examples
-
Select the note button to add a comment or a corrective action taken statement.
Special Attention
-
Verify ALL tagging is completely filled out and has the proper information.
-
Verify machining telesis is present on parts.
-
Make sure all Work Instructions and sign off sheets are located at the operation. (if not notify supervisor)
-
100% inspection for porosity is being performed at all areas?
Management and Supervision System Specific
-
Select the note button to add a comment or a corrective action taken statement.
-
Do you have to complete this section?
-
Are significant process events or out of control conditions recorded and being responded to? All down-times recorded with corrective actions implemented to prevent recurrence? (See form MFG-001)
-
Is there proper lot traceability and identification of all material passing thru this work cell? Are operators following FIFO correctly? <br>
-
Is the work station area clean, neatly organized and appear to be a safe working environment?
-
Are parts being properly inspected and certified (marked) as instructed by quality alerts or increase inspection notices?
-
Are product check cameras working properly? Are images clear and white dates correct on the monitors? If this doesn't apply, please mark with a "N/A". <br>
