06-FOR-HV-273 - C Service

• Date:

  Date

• Make / Model:

• Serial Number:

• Plant Number:

  Heavy Vehicle

  Other Vehicle
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• Plant Number:

• Service Hours Interval:

• Service Kms Interval:

• Service Hours:

• Service Kms:

• Site conducted

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• Prepared by

CAB ITEMS & SAFETY CHECKS

• Check condition and operation of seat belts

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• Check driver seat functions

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• Check windscreens, side mirrors and mirrors

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• Check wipers and washers

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• Check speedometer operation and illumination

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• Check audible warnings and cab interior lights

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• Check horn operation

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• Check driving controls, buttons or switches

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• Check steering wheel – movement / free play

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• Check mechanical / air handbrake operation

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• Check service brake pedal operation

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• Check hand operated air / vacuum brake control

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• Check low air warning device

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• Inspect or replace cab pollen or cab filter

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• Check cab tilt pump fluid level

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• Check cab mounts and cab air bags for condition and movement

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Road Essential Lights

• Check head lamp alignment and function

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• Check fog lamp alignment and function (if equipped)

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• Check indicators, hazards and markers lights

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• Check rear work lamps, position and function

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• Check reverse and number plate lights

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• Check stop lamps position and function

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ELECTRICAL

• Check and clean battery terminals of corrosion

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• Check battery level

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• Check vehicle earth straps and connections

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Airleaks

• Check footbrake operation

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• Check air leaks in brake, auxiliary and suspension

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• Jack up all axles, remove wheels and drums, inspect all brake hardware components and replace if required

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Fuel Supply & Return Hoses

• Inspect fuel supply / return lines from the tank

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• Inspect tank isolators

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• Check tank bracket torque

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ENGINE

• Replace air filters and date filters

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• Check intake pipes, hoses and clamps

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• Check service brake operation

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• Emission / Smoke (visual check)

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• Sample engine oil and change engine oil filter

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• Change engine fuel filter including fuel water separator

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• Check for any oil leaks

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• Check for any fuel leaks

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• Check for any air leaks (intake, brakes, suspension)

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• Replace or inspect engines crankcase filter

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• Inspect fan hub for wear and support V belts, tensioners and fan hub

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• Check crankcase hoses for any leaks

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• Check radiator and CAC for fouling or damage

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• Check air compressor pressure setting or cut out

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• Check for any exhaust gasket leaks, loose turbo studs or nuts

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• Test coolant concentration and level, replace if required

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• Check for any coolant leaks on header tank, piping, cap and radiator body

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• Inspect / replace vibration dampener every 2 years if required

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• Carry out valve adjustment as per specifications

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• Check DPF operation and burn off operation if applicable

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• Replace SCR dosing filter and air dryer filter if applicable

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Steering

• Check steering linkage and driveline joints

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• Check steering box for smooth operation

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• Check power steering for leaks

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• Check / top up power steering fluid level

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• Change steering fluid filter every 2 years

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GROUND LEVEL ITEMS

• Remove axles, jack up and shake test all wheel bearings and check for movements. Check wheel bearings, hubs, hub caps, studs, nuts

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• Check tyre condition front and rear

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• Check for hub seal leaks

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• Check tyre pressure and adjust to specification

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• Check spare wheel tyre pressure (if fitted)

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• Grease chassis and driveline

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• Check condition of mudguards and spray suppression

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• Check and top up windscreen washer fluid

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• Check cab doors and steps

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• Inspect for any cab / panel damage

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Differentials

• Change differential oils

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• Take differential oil samples

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• Inspect for leaks or damage

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• Change differential oil filter

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• Check operation of diff locks, check interlock and diff locks for bypassing o rings

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Chassis

• Check chassis cross member and rails

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• Inspect for cracks or broken bolts

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• Check engine mounts

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• Check exhaust mounts clamps and piping

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• Check suspension hinge points and fastening

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• Grease chassis driveline

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• Check centre bearing and uni joints

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• Change air dryer filter

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• Adjust clutch

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• Inspect transmission breathers

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• Check for free play in input and output bearings

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Suspension

• Check springs, pins and bushes

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• Check suspension trunnion bushes

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• Check and report on shock absorbers

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• Check torque rod and pan hard rods

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• Check for air suspension leaks

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• Check and if required adjust ride height

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• Drain air tanks for moisture

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Transmission / Clutch

• Check for any transmission oil leaks

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• Check drive shafts, flanges, bolts, bearings for wear

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• Replace transmission oil filter

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• Take transmission oil sample

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• Check clutch fluid level

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• Adjust clutch if required

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Brakes

• Check boosters chambers for corrosion, leaks and check handbrake spring

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• Check piping, reservoirs, valves, couplings, wheel cylinders, leaks, corrosion

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• Adjust front and rear wheel bearings every 2nd C Service

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• Check auto slack adjusters

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Record brake lining thickness in mm - If any lining is 6mm or below flag in comments below

• Break Position

• Thickness

VEHICLE TEST

• Road test vehicle

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• Brake test on road

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• Brake roller test (attach recordings)

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• COMPLETE SERVICE STICKER AND ATTACH TO WIDSCREEN

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Damage and further Repairs Required

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Additional Parts Used

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