Title Page
-
Customer
-
Make
-
Model
-
Rego
Fleet Number
-
Odometer
-
Service to be completerd
-
Location
-
Service Inspection Date
-
Prepared by
In Cabin
-
Complete OBD health check
-
Check park lights
-
Check headlights low beam
-
Check headlights high beam
-
Check indicators
-
Check dash lights
-
Check interior lights
-
Check gauge operation
-
Check warning lamp operation
-
Check air conditioning operation
-
Check front wiper operation and blade condition
-
Check rear wiper operation and blade condition
-
Check steering wheel free play
-
Inspect service brake pedal
-
Inspect brake fluid level
-
Check brake fluid water content
-
Test strip: brake fluid copper corrosion levels
-
Replace brake fluid (every 24 months)
-
Inspect hand brake lever stroke
Engine Bay
-
Test strip: coolant glycol boiling point & PH level test
-
Inspect coolant for correct level
-
Replace coolant (every 24 months)
-
Inspect radiator for blockage/leaks
-
Inspect condition of cooling hoses & clamp tension (recommend replacing at 250,000km)
-
Check engine oil level
-
Replace engine oil (every 20,000km)
-
Replace fuel filter (every 40,000km)
-
Inspect air filter (replace every 40,000 or when restriction indicator alerts)
-
Check V belt condition & tension
-
Check power steer fluid level
-
Replace power steering fluid (every 40,000km)
-
Inspect exhaust manifold for leaks or broken studs
-
Inspect exhaust for leaks/damage
-
Inspect DPF for damage/leaks. Also check mounting
-
Inspect DEF line for condition/damage
-
Glow plug replacement (every 240,000km)
-
Replace alternator belt tensioner (every 240,000km)
-
Underbody
-
Check battery fluid level
-
Test battery
-
Check transmission oil level
-
Replace transmission oil (every 60,000km)
-
Replace Clutch fluid (every 60,000km)
-
Check propeller shaft flange bolt torque
-
Check for play in universal joints
-
Check propeller shaft centre bearing play for damage
-
Replace propeller shaft centre bearing kit (every 120,000km)
-
Inspect tie rod ball joints dust boots
-
Inspect brake lines for corrosion/damage
-
Inspect steering lines for condition/leaks
-
Check steering rack for condition/leaks
-
Inspect springs
-
Check drag link ball joint dust boots
-
grease rear suspension spring pin (every 40,000km)
-
inspect stabiliser rod ball joint dust boots (if fitted)
-
Inspect leaf spring condition
-
Inspect U bolts for damage/condition
-
Check Shock absorbers condition
-
Check rear differential oil level
-
Replace rear differential oil (every 60,000km)
-
Check transfer gear oil level (if fitted)
-
Replace Transfer gear oil (every 60,000km if fitted)
-
Check front differential oil level (if fitted)
-
Replace front differential oil (every 60,000km)
Tyres & brakes
-
Remaining tyre tread measurement front left
-
Remaining tyre tread measurement front right
-
Remaining tyre tread measurement rear left outer
-
Remaining tyre tread measurement rear left inner
-
Remaining tyre tread measurement rear right inner
-
Remaining tyre tread measurement rear right outer
-
Remaining tyre tread measurement spare
-
Tyre pressure front left
-
Tyre pressure front right
-
Tyre pressure rear left outer
-
Tyre pressure rear left inner
-
Tyre pressure rear right outer
-
Tyre pressure rear right inner
-
Tyre pressure spare
-
Brake pad thickness front Left
-
Brake rotor thickness front left
-
Brake pad thickness front right
-
Brake rotor thickness front right
-
Brake rotor thickness rear left
-
Brake pad thickness rear left
-
Brake rotor thickness rear right
-
Brake pad thickness rear right
-
Hub bearing regrease, remove wheel hubs and inspect wheel bearings. New oil seals needed. (Every 60,000km)
-
Check wheel nut torque
Finalise
-
Test drive
-
Fit Service sticker
-
Stamp log book
-
Technician Signature