Title Page

  • Customer

  • Make

  • Model

  • Rego

  • Fleet Number
  • Odometer

  • Service to be completerd

  • Location

  • Service Inspection Date

  • Prepared by

In Cabin

  • Complete OBD health check

  • Check park lights

  • Check headlights low beam

  • Check headlights high beam

  • Check indicators

  • Check dash lights

  • Check interior lights

  • Check gauge operation

  • Check warning lamp operation

  • Check air conditioning operation

  • Check front wiper operation and blade condition

  • Check rear wiper operation and blade condition

  • Check steering wheel free play

  • Inspect service brake pedal

  • Inspect brake fluid level

  • Check brake fluid water content

  • Test strip: brake fluid copper corrosion levels

  • Replace brake fluid (every 24 months)

  • Inspect hand brake lever stroke

Engine Bay

  • Test strip: coolant glycol boiling point & PH level test

  • Inspect coolant for correct level

  • Replace coolant (every 24 months)

  • Inspect radiator for blockage/leaks

  • Inspect condition of cooling hoses & clamp tension (recommend replacing at 250,000km)

  • Check engine oil level

  • Replace engine oil (every 20,000km)

  • Replace fuel filter (every 40,000km)

  • Inspect air filter (replace every 40,000 or when restriction indicator alerts)

  • Check V belt condition & tension

  • Check power steer fluid level

  • Replace power steering fluid (every 40,000km)

  • Inspect exhaust manifold for leaks or broken studs

  • Inspect exhaust for leaks/damage

  • Inspect DPF for damage/leaks. Also check mounting

  • Inspect DEF line for condition/damage

  • Glow plug replacement (every 240,000km)

  • Replace alternator belt tensioner (every 240,000km)

Underbody

  • Check battery fluid level

  • Test battery

  • Check transmission oil level

  • Replace transmission oil (every 60,000km)

  • Replace Clutch fluid (every 60,000km)

  • Check propeller shaft flange bolt torque

  • Check for play in universal joints

  • Check propeller shaft centre bearing play for damage

  • Replace propeller shaft centre bearing kit (every 120,000km)

  • Inspect tie rod ball joints dust boots

  • Inspect brake lines for corrosion/damage

  • Inspect steering lines for condition/leaks

  • Check steering rack for condition/leaks

  • Inspect springs

  • Check drag link ball joint dust boots

  • grease rear suspension spring pin (every 40,000km)

  • inspect stabiliser rod ball joint dust boots (if fitted)

  • Inspect leaf spring condition

  • Inspect U bolts for damage/condition

  • Check Shock absorbers condition

  • Check rear differential oil level

  • Replace rear differential oil (every 60,000km)

  • Check transfer gear oil level (if fitted)

  • Replace Transfer gear oil (every 60,000km if fitted)

  • Check front differential oil level (if fitted)

  • Replace front differential oil (every 60,000km)

Tyres & brakes

  • Remaining tyre tread measurement front left

  • Remaining tyre tread measurement front right

  • Remaining tyre tread measurement rear left outer

  • Remaining tyre tread measurement rear left inner

  • Remaining tyre tread measurement rear right inner

  • Remaining tyre tread measurement rear right outer

  • Remaining tyre tread measurement spare

  • Tyre pressure front left

  • Tyre pressure front right

  • Tyre pressure rear left outer

  • Tyre pressure rear left inner

  • Tyre pressure rear right outer

  • Tyre pressure rear right inner

  • Tyre pressure spare

  • Brake pad thickness front Left

  • Brake rotor thickness front left

  • Brake pad thickness front right

  • Brake rotor thickness front right

  • Brake rotor thickness rear left

  • Brake pad thickness rear left

  • Brake rotor thickness rear right

  • Brake pad thickness rear right

  • Hub bearing regrease, remove wheel hubs and inspect wheel bearings. New oil seals needed. (Every 60,000km)

  • Check wheel nut torque

Finalise

  • Test drive

  • Fit Service sticker

  • Stamp log book

  • Technician Signature

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