2. 2

• Service:

• Conducted on:

• Prepared by:

• Location:
  Address

• Make:

• Model:

• Fleet number:

• Year:

• Serial Number:

• Engine Hours:

• Kilometers:

CABIN & CONTROLS

• Check Emergency Steer Pump Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Audible Warning for HI/LO and 2/4WD

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check 2/4WD & HI/LO Selector Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Differential Lock Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Holding Brake Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Emergency Stop Button Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Park Brake Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Foot Valve Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check AM/FM Radio Operation

  Good

  Fair

  Poor

  N/A

• Check Rotating Light Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Heater Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Wiper Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Refill Windscreen Washer Water & Test Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Indicators & Audible Warning

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Horn(s)

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Interior Light Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Air Conditioning

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Hydraulic System Base Pressure (using Dash Gauge)

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Hydraulic System Max Pressure (using Dash Gauge)

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Steer Pressure at Full Lock (using Dash Gauge)

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check SLEW Light

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check All “Crane Control Levers/Joystick” for Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check All Hydraulics for Correct Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check All Work Lights

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Head Lights HI/LO

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Clearance Lights

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Stop Lights

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Reverse Light(s) & Alarm

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check All Instruments for Operation/Illumination

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Reverse Camera Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Low Air Warning Devices

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check All Warning Lights and Buzzers

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Cabin for Water Leaks

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Seat Mounting & Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Seat Belt Condition

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Door Locks & Catches for Operation

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

ENGINE BAY & TRANSMISSION

• Inspect Primary (Outer) Air Filter Element

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Inspect Safety (Inner) Air Filter Element

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Visual Inspect Air Intake pipes & hoses

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Visual Inspect Radiator Screen & Cooler Cores for Blockage

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Tighten Intake Hose Clamps

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Coolant & Inhibitor Level / Concentration

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check ALL Coolant / Heater System Hoses

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Fan Viscous Coupling

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Engine Drive Belts

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Alternator & A/C Compressor Mount/Bolts

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• For cranes AFTER serial no. 4192: Check Oil Service Condition Through Gear Selector Pad

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• For cranes AFTER serial no. 4192: Check Filter Service Condition Through Gear Selector Pad

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Engine Oil Level

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check for Oil Leaks in Engine Area

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Engine, Lines & Hoses for Abrasion & Position

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Engine Piping for Leaks

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Visual Inspect Engine Mount(s) Condition

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Hydraulic Pump PTO, Mounting & Bolts

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Transmission Oil Level

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check for Fuel Leaks ALL Points

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

DRIVE TRAIN & SUSPENSION

• Check Planetary Reduction (s) Oil Level

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Transfer Case Oil Level

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Transfer Case Cooler System for Flow & Leaks

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Re-tension centre bearing mounting bolts.

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check centre bearing and housing mounting bushes

  Yes

  No

  N/A

• Check ALL Drive / Jack Shaft Universal Joints

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Lube ALL Universal Joints on Drive Line

  Select Greased Fully Sealed No Grease Required Requires Action

  • Greased
  • Fully Sealed No Grease Required
  • Requires Action

• Check Brake Pads/Shoe Wear & Record Remaining Thickness in MM

  Checked

• Front Left (P1)

• Front Right (P2)

• Rear Left (P3)

• Rear Left (P4)

• Check ALL Steering Pins / Bearings for Wear

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Lube ALL Steering Pins / Bearings. Use SBX-2 Grease

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Re-tension steering pin nuts.

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Inspect steering hoses. As per Service bulletin SB0069

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Inspect steering cylinder rod clevis. As per Service bulletin SB0063

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Front Differential Oil Level

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Rear Differential Oil Level

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Front & Rear Spring Packs Clamping Bolts

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check ALL Springs for Broken Leaves

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Radius Rods/Front Torsion Arms Tightness. Refer Operators Manual for Tensions

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Adjust ALL Service Brakes

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Drain ALL Air Tanks of Water / Sediments

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

BOOM ASSEMBLY

• Adjust ALL Retract & Extension Ropes

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Winch Gearbox Oil Level

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Winch Brake Oil Level (excluding WLR 803 winch)

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Winch Unit Mountings & Bolts

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Winch Rope Condition & Lubrication

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Visual Inspection of ALL Boom Sect. Damage/Bend

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Inspect ALL Compensating Sheave Bearings

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Inspect ALL Sheaves on Boom Assy.

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Pusher Bar Condition & Adjustment

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Lube All Boom Sections, Sheaves & Wear Pads

  Greased

  Not Greased

  N/A

• Check Boom Rear Pivot Pins/Bearings for Movement

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Lube Rear Boom Pivot Bearings - Use SBX-2 Grease

  Greased

  Not Greased

  N/A

• Check Luff Cyl. Top/Bott Pins & Bearings Movement

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Lube All Luff Cyl. Bearings - Use SBX-2 Grease

  Greased

  Not Greased

  N/A

CHASSIS & FINAL CHECKS

• Check Centre Pivot Bearings/Pins for Movement Refer Service Bulletin SB0105, drawing MXA1013

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Lube Center Pivot Bearings ALL Points Use SBX-2 Grease

  Greased

  Not Greased

  N/A

• Check Hydraulic Reservoir Oil Level

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check ALL Hydraulic Cyl's for Damage/Leaks

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check ALL Hydraulic Hoses for Damage/Leaks

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check ALL Wiring for Damage & Correct Routing

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check for Air Leaks ALL Points

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Battery Electrolyte Level

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Clean & Check Battery Terminals-Holding Clamp

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Tyre Pressures (PSI)

  Checked

• Front Left Outer (P1)

• Front Left Inner (P2)

• Front Right Inner (P3)

• Front Right Outer (P4)

• Rear Left Outer (P5)

• Rear Left Inner (P6)

• Rear Right Inner (P7)

• Rear Right Outer (P8)

• Check Tyre Wear & Condition (mm)

  Checked

• Front Left Outer (P1)

• Front Left Inner (P2)

• Front Right Inner (P3)

• Front Right Outer (P4)

• Rear Left Outer (P5)

• Rear Left Inner (P6)

• Rear Right Inner (P7)

• Rear Right Outer (P8)

• Carry Out FULL Function/Operate Test Drive

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Check Exhaust Brake Operation (where fitted)

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Lift Test Weight if Available

  Yes

  No

  N/A

• Check LMI / SLI Calibration

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Carry Out 250 Hour Service Schedule & Add the Following

  Yes

  N/A

• Change Engine Oil

  Oil Changed

  Oil Not Changed

  N/A

• Was A Sample Taken?

  Yes

  No

  N/A

• Change Engine Oil Filter

  Filter Changed

  Filter Not Changed

  N/A

• Change Hydraulic Oil Return Filter

  Filter Changed

  Filter Not Changed

  N/A

• Was A Sample Taken?

  Yes

  No

  N/A

• Change Transfer Case Oil

  Oil Changed

  Oil Not Changed

  N/A

• Was A Sample Taken?

  Yes

  No

  N/A

• Change Front Differential Oil

  Oil Changed

  Oil Not Changed

  N/A

• Was A Sample Taken?

  Yes

  No

  N/A

• Change Rear Differential Oil

  Oil Changed

  Oil Not Changed

  N/A

• Was A Sample Taken?

  Yes

  No

  N/A

• Change Planetary Reduction(s) Oil

  Oil Changed

  Oil Not Changed

  N/A

• Was A Sample Taken?

  Yes

  No

  N/A

• Adjust Rear Boom Pivot Bearings if necessary

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Change Winch Gearbox Oil

  Oil Changed

  Oil Not Changed

  N/A

• Was A Sample Taken?

  Yes

  No

  N/A

• Change Winch Brake Oil (excluding WLR 803 winch)

  Oil Changed

  Oil Not Changed

  N/A

• Re-Tension ALL Wheel nuts

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Carry Out 250/750 Hour Service

  Yes

  N/A

• Carry Out 500 Hour Services & Add the Following

  Yes

  N/A

• Change Primary (Outer) Air Filter

  Filter Changed

  Filter Not Changed

  N/A

• Change Safety (Inner) Air Filter

  Filter Changed

  Filter Not Changed

  N/A

• Change Fuel Filter Element

  Filter Changed

  Filter Not Changed

  N/A

• Change Fuel Pre-filter Element

  Filter Changed

  Filter Not Changed

  N/A

• Change Cylinder Head Valve Cover Gasket

  Yes

  No

  N/A

• Adjust Valve Clearances

  Yes

  In Spec

  No

  N/A

• Sample Hydraulic Oil using Kit PP2128300

  Yes

  No

  N/A

• Change Auto Transmission Oil

  Oil Changed

  Oil Not Changed

  N/A

• Was A Sample Taken?

  Oil Changed

  Oil Not Changed

  N/A

• Change Transmission Filters

  Filter Changed

  Filter Not Changed

  N/A

• Carry Out 250/750 Hour Service

  Yes

  N/A

• Carry Out 500 Hour Service

  Yes

  N/A

• Carry Out 1000 Hour Service and Add the Following

  Yes

  N/A

• Change Engine Coolant

  Yes

  No

  N/A

• Was A Sample Taken?

  Yes

  No

  N/A

• Check Wear Pad "Clearance" & Boom Alignment

  Checked & Ok

  May need monitoring

  Requires Action

  N/A

• Has the Crane Log Book Been Signed?

  Media

• New service Sticker Fitted?

  Media

• Service Carried Out by:

• Signature:

  Sign

• Date: