Information

  • Date of Maintenance:

  • Name of Maintainer:

  • Genset Number:

  • Site:

  • Engine Hours:

  • kW Hours:

  • Next Service Due:

  • Work Order No:

PART A - ALTERNATOR / ENGINE CHECKS

  • Check oil level OK

  • Comment

  • Check oil filter for leaks

  • Comment

  • Check 2 x safety signs

  • Comment

  • Check spare engine oil

  • Comment

  • Check battery holder, posts and clamps, check for corrosion and tightness

  • Comment

  • Check battery terminals for corrosion and tightness

  • Comment

  • Battery Float Voltage

  • Record Float Voltage (V):

  • Comment

  • Battery Charge Voltage

  • Record Charge Voltage (V):

  • Comment

  • Check bunding sump levels and the area drain is closed

  • Comment

  • Check air filter condition/dust indicator

  • Comment

  • Check radiator V belts for damage / tension

  • Comment

  • Check spare belt available

  • Comment

  • Check radiator for leaks / damage

  • Comment

  • Check coolant level

  • Comment

  • Check for spare coolant

  • Comment

  • Fire extinguisher secured, pressure OK and within 6 months of last test

  • Last Test Date:

  • Comment

  • Check DC current output from solar panel

  • Comment

  • Check spill kit (Non-trailer mounted sets)

  • Comment

  • Run generator and check for leaks

  • Comment

PART B - CONTROL PANEL CHECKS

  • Check meters

  • Comment

  • Carry out lamp test, replace with L.E.D only

  • Comment

  • Carry out 6 monthly RCD Test and record results on panel sticker

  • Comment

  • Check main Generator C/B. If safe test Close / Open operation

  • Comment

  • Check CAN bus terminations and caps

  • Comment

  • Check switches

  • Comment

  • Inspect Powerlock panel source or lug connectors

  • Comment

  • Inspect labelling / signage for any discrepancies or damage and replace if necessary

  • Comment

PART C - CANOPY CHECKS

  • Check operation of internal LTS

  • Comment

  • Check operation of external LTS

  • Comment

  • Check canopy door locks

  • Comment

  • Check solar panel condition and mounting on canopy roof

  • Comment

  • Check air attenuator mounting bolts are secure

  • Comment

PART D - GENERAL CHECKS

  • Earthing and connection fittings - continuity between MEN star point and chassis

  • Comment

  • Earthing and connection fittings - continuity between earth & neutral Powerlocks / cable termination points

  • Comment

  • Generator appearance. Clean inside / outside as required

  • Comment

  • Operation manual - Legible and stored with the generator

  • Comment

  • Log Book - Stored with generator and filled in

  • Comment

  • Fuel card - Caltex and BP cards are present and in date

  • Caltex card number:

  • Caltex card expiry:

  • BP card number:

  • BP card expiry:

  • Comment

PART E - PROTECTION AND OPERATIONAL CHECKS

  • Check coolant level protection switch is operational

  • Comment

  • Test Emergency Stop button on Control Panel to ensure shutdown is activated

  • Comment

  • Check warning system light

  • Comment

PART F - CABLE CABINET (Where Applicable)

  • Switch on if applicable

  • Check cable reel motor mounts

  • Comment

  • Check cable reel base mounts

  • Comment

  • Check Powerlock connections or lug connections on cable for excessive wear and damage

  • Comment

  • Check cable for damage, repair as required

  • Comment

  • Check 1 x straps

  • Comment

  • Check cable socks. Replace as required

  • Comment

  • Check condition of sync lead, clamp and lead fuse

  • Comment

PART G - TRAILER (Where Applicable)

  • Switch on if applicable

  • Check tyre condition / tread

  • Commnet

  • Check tow eye bushings or hitch

  • Comment

  • Check trailer lead, wiring and plug

  • Comment

  • Check twist locks lockdowns

  • Comment

  • Check indicator lamps / stop lamps

  • Comment

  • Visual check of break hoses

  • Comment

  • Check 12 x witches hats

  • Comment

  • Check spare wheel, wheel brace and handle

  • Comment

  • Check spill kit

  • Comment

  • Check trailer break release is locked

  • Comment

PART H - EQUIPMENT BOX LEFT SIDE (Where Applicable)

  • Switch on if applicable

  • Check 1 x set buss bar clamps (4 heads)

  • Comment

  • Check 1 x set cable, Powerlock to lug for 300kVA

  • Comment

  • Check 1 x Earth Clamp

  • Comment

PART I - EQUIPMENT BOX RIGHT SIDE (Where Applicable)

  • Switch on if applicable

  • Check 2 x sets of cable, Powerlock to lug for 500kVA

  • Comment

  • Check 8 x overhead sticks for 500kVA

  • Comment

  • Check 4 x overhead sticks for 300kVA

  • Comment

ADDITIONAL COMMENTS

  • Additional Comments

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.