Information
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Date of Maintenance:
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Name of Maintainer:
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Genset Number:
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Site:
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Engine Hours:
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kW Hours:
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Next Service Due:
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Work Order No:
PART A - ALTERNATOR / ENGINE CHECKS
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Check oil level OK
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Comment
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Check oil filter for leaks
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Comment
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Check 2 x safety signs
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Comment
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Check spare engine oil
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Comment
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Check battery holder, posts and clamps, check for corrosion and tightness
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Comment
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Check battery terminals for corrosion and tightness
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Comment
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Battery Float Voltage
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Record Float Voltage (V):
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Comment
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Battery Charge Voltage
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Record Charge Voltage (V):
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Comment
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Check bunding sump levels and the area drain is closed
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Comment
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Check air filter condition/dust indicator
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Comment
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Check radiator V belts for damage / tension
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Comment
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Check spare belt available
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Comment
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Check radiator for leaks / damage
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Comment
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Check coolant level
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Comment
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Check for spare coolant
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Comment
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Fire extinguisher secured, pressure OK and within 6 months of last test
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Last Test Date:
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Comment
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Check DC current output from solar panel
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Comment
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Check spill kit (Non-trailer mounted sets)
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Comment
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Run generator and check for leaks
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Comment
PART B - CONTROL PANEL CHECKS
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Check meters
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Comment
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Carry out lamp test, replace with L.E.D only
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Comment
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Carry out 6 monthly RCD Test and record results on panel sticker
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Comment
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Check main Generator C/B. If safe test Close / Open operation
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Comment
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Check CAN bus terminations and caps
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Comment
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Check switches
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Comment
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Inspect Powerlock panel source or lug connectors
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Comment
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Inspect labelling / signage for any discrepancies or damage and replace if necessary
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Comment
PART C - CANOPY CHECKS
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Check operation of internal LTS
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Comment
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Check operation of external LTS
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Comment
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Check canopy door locks
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Comment
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Check solar panel condition and mounting on canopy roof
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Comment
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Check air attenuator mounting bolts are secure
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Comment
PART D - GENERAL CHECKS
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Earthing and connection fittings - continuity between MEN star point and chassis
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Comment
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Earthing and connection fittings - continuity between earth & neutral Powerlocks / cable termination points
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Comment
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Generator appearance. Clean inside / outside as required
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Comment
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Operation manual - Legible and stored with the generator
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Comment
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Log Book - Stored with generator and filled in
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Comment
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Fuel card - Caltex and BP cards are present and in date
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Caltex card number:
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Caltex card expiry:
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BP card number:
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BP card expiry:
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Comment
PART E - PROTECTION AND OPERATIONAL CHECKS
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Check coolant level protection switch is operational
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Comment
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Test Emergency Stop button on Control Panel to ensure shutdown is activated
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Comment
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Check warning system light
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Comment
PART F - CABLE CABINET (Where Applicable)
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Switch on if applicable
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Check cable reel motor mounts
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Comment
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Check cable reel base mounts
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Comment
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Check Powerlock connections or lug connections on cable for excessive wear and damage
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Comment
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Check cable for damage, repair as required
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Comment
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Check 1 x straps
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Comment
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Check cable socks. Replace as required
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Comment
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Check condition of sync lead, clamp and lead fuse
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Comment
PART G - TRAILER (Where Applicable)
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Switch on if applicable
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Check tyre condition / tread
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Commnet
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Check tow eye bushings or hitch
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Comment
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Check trailer lead, wiring and plug
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Comment
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Check twist locks lockdowns
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Comment
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Check indicator lamps / stop lamps
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Comment
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Visual check of break hoses
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Comment
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Check 12 x witches hats
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Comment
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Check spare wheel, wheel brace and handle
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Comment
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Check spill kit
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Comment
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Check trailer break release is locked
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Comment
PART H - EQUIPMENT BOX LEFT SIDE (Where Applicable)
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Switch on if applicable
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Check 1 x set buss bar clamps (4 heads)
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Comment
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Check 1 x set cable, Powerlock to lug for 300kVA
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Comment
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Check 1 x Earth Clamp
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Comment
PART I - EQUIPMENT BOX RIGHT SIDE (Where Applicable)
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Switch on if applicable
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Check 2 x sets of cable, Powerlock to lug for 500kVA
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Comment
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Check 8 x overhead sticks for 500kVA
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Comment
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Check 4 x overhead sticks for 300kVA
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Comment
ADDITIONAL COMMENTS
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Additional Comments