12 Monthly Mobile Generation Plant Maintenance Schedule - Version 1

Visually inspect alternator windings

Check alternator terminals for loose connections

Inspect A.V.R and connections

Check and tighten all engine terminal box connections

Check engine wiring loom for damage

Check oil level OK

Check oil filter for leaks

Check spare engine oil

Check 2 x safety signs

Check battery holder, posts and clamps, check for corrosion and tightness

Check battery terminals for corrosion and tightness

Battery Float Voltage

Battery Charge Voltage

Check starter motor, solenoid, Redarc, battery isolator connections, operation and inspect for damage and corrosion

Check bunding sump levels and the area drain is closed

Check air filter condition/dust indicator

Inspect engine mounts for damage

Check radiator V belts for damage / tension

Check spare belt available

Check radiator for leaks / damage

Check coolant level

Check for spare coolant

Fire extinguisher is secured, pressure OK and within 6 months of last test

Check DC current output from solar panel

Check spill kit (Non-trailer mounted sets)

Run generator and check for leaks

Inspect controls integrity

Inspect all wiring for loose terminations and connections

Check meters

Carry out lamp test, replace with L.E.D only

Carry out 6 monthly RCD Test and record results on panel sticker

Check main Generator C/B. If safe test Close / Open operation

Check sync buzzer for operation

Check CAN bus terminations and caps

Check switches

Inspect Powerlock panel source or lug connectors

Inspect labelling / signage for any discrepancies or damage and replace if necessary

Clean inside of panels (vacuum and fine brush)

Clean outside and top of panels

Check operation of internal LTS

Check operation of external LTS

Check canopy door locks

Check solar panel condition and mounting on canopy roof

Check air attenuator mounting bolts are secure

Check MEN Cabinet wiring for tightness / damage

Earthing and connection fittings - continuity between MEN star point and chassis

Earthing and connection fittings - continuity between earth & neutral Powerlocks / cable termination points

Lubricate door locks / hinges

Generator appearance. Clean inside / outside as required

Operation manual - Legible and stored with the generator

Log Book - Stored with generator and filled in

Fuel card - Caltex and BP cards are present and in date

Check coolant level protection switch is operational

Test Emergency Stop button on Control Panel to ensure shutdown is activated

Check warning system light

Test and record output voltages

Switch on if applicable

Check cable reel motor mounts

Check cable reel base mounts

Check Powerlock connections or lug connections on cable for excessive wear and damage

Check cable for damage. Repair as required

Check 1 x straps

Check cable socks. Replace as required

Check condition of sync lead, clamp and lead fuse

Switch on if applicable

Check tyre condition / tread

Check tow eye bushings or hitch

Check trailer lead, wiring and plug

Check twist locks lockdowns

Check indicator lamps / stop lamps

Visual check of break hoses

Check 12 x witches hats

Check spare wheel, wheel brace and handle

Check spill kit

Check trailer break release is locked

Switch on if applicable

Check 1 x set buss bar clamps (4 heads)

Check 1 x set cable, Powerlock to lug for 300kVA

Check 1 x Earth Clamp

Switch on if applicable

Check 2 x sets of cable, Powerlock to lug for 500kVA

Check 8 x overhead sticks for 500kVA

Check 4 x overhead sticks for 300kVA

Switch on if applicable

Inspect the canopy fan motor terminal box for water ingress or corrosion

Check fan motor terminal wiring for damage and connections are tight

Check fan motor spins freely and there is no corrosion or feeling of bearing wear

Check fan blades are secure and tighten/replace if loose

Check fan isolator for water ingress or corrosion

Check fan isolator terminal wiring for damage and connections are tight

Grease bearings as required

Check murfy level switch for operation

Check actuator, rod ends for smooth operation and grease