Sort
Objective: Determine what is and isnt needeed
No unneeded equipment, tools, paperwork etc are present in area
Poor
Fair
Good
Very good
Best Practice
All necessary items are clearly labeled
Poor
Fair
Good
Very good
Best Practice
No unneeded inventory, supplies, parts, or materials (WIP) present in area
Poor
Fair
Good
Very good
Best Practice
Personal items are not cluttering work area; tripping dangers are removed
Poor
Fair
Good
Very good
Best Practice
Red Tag system is in place and unecessary items are tagged and stored
Poor
Fair
Good
Very good
Best Practice
Set In Order
Objective: A place for everything and everything in its place
Designated areas are visually identified for finished, WIP and pending jobs
Poor
Fair
Good
Very good
Best Practice
Tools are at point of use and storage is visual (easy to see, retrieve, return)
Poor
Fair
Good
Very good
Best Practice
Aisles, work areas, benches, equipment are clearly and consistently marked
Poor
Fair
Good
Very good
Best Practice
Labeling system is in place and labels are up to date/in good condition
Poor
Fair
Good
Very good
Best Practice
Paperwork and documents are properly organized and labeled
Poor
Fair
Good
Very good
Best Practice
Shine
Objective: Clean to Inspection
Floors, walls, stairs, surfaces, equipment are free of dirt, oil, grime and clutter
Poor
Fair
Good
Very good
Best Practice
A maintenance system is in place to ensure periodic equipment inspection
Poor
Fair
Good
Very good
Best Practice
Cleaning materials are well organized and easily accessible
Poor
Fair
Good
Very good
Best Practice
Area is well lit and ventilated, labels and signs are legible/in good condition
Poor
Fair
Good
Very good
Best Practice
Shine responsibilities are clear and monitored regularly
Poor
Fair
Good
Very good
Best Practice
Standardize
Objective: Standards to keep the first 3 S's from deteriorating
5S Maintenance Schedule and Checklist are posted in the area
Poor
Fair
Good
Very good
Best Practice
5S Visual Standards are posted and followed
Poor
Fair
Good
Very good
Best Practice
Standard procedures are centrally available
Poor
Fair
Good
Very good
Best Practice
5S and continuous improvement results are posted and clear
Poor
Fair
Good
Very good
Best Practice
Processes exist to monitor previous audit action items
Poor
Fair
Good
Very good
Best Practice
Sustain
Objective: Make it a habit
5S audits are conducted regularly
Poor
Fair
Good
Very good
Best Practice
Supervisors are actively involved in 5S activities
Poor
Fair
Good
Very good
Best Practice
Employees undestand and are aware of 5S goals
Poor
Fair
Good
Very good
Best Practice
All employees are trained in 5S and engaged to maintain the 5S Standard
Poor
Fair
Good
Very good
Best Practice
Communication boards are up to date
Poor
Fair
Good
Very good
Best Practice
Safety
Objective: Zero Accidents
All inspection logs are up to date
Poor
Fair
Good
Very good
Best Practice
Fire safety guidelines are followed
Poor
Fair
Good
Very good
Best Practice
Personal protection guidelines are followed
Poor
Fair
Good
Very good
Best Practice
Danger zones clearly marked and blocked off
Poor
Fair
Good
Very good
Best Practice
Potential hazards been eliminated
Poor
Fair
Good
Very good
Best Practice
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6S Audit Checklist
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