7Q Line - Gemba Walk

• Auditor

• Week

• Conducted on

  Date

Health and Safety

• Free of unsafe conditions or activities

  Safe

  At Risk

  N/A

• Personnel using correctly EPP

  Safe

  At Risk

  N/A

• Clear Signs in work stations

  Safe

  At Risk

  N/A

General conditions

• Order and cleanliness in each station?

  Yes

  No

  N/A

• Floor marks in good conditions are ok in each station?

  Yes

  No

  N/A

• No empty boxes in WIP

  Yes

  No

  N/A

• Material on defined areas

  Yes

  No

  N/A

Personnel and discipline

• Personnel in skill matrix

  Yes

  No

  N/A

• Personnel using work clothes, new employees with yellow jacket

  Yes

  No

  N/A

• Cleanliness of work stations, free of food, soda trash in productive areas, including drawers

  Yes

  No

  N/A

• Ask to worker: Canteen and transport conditions, (on time, no issues, well served) (Create presence and conversation with personnel)

  Yes

  No

  N/A

Standardize work

• 4/6 eyes release with all signatures

  Yes

  No

  N/A

• Product measurements on target

  Yes

  No

  N/A

• Visual aids and work instructions in good conditions, quality alerts less than 2 months

  Yes

  No

  N/A

• Productivity report (Hr x hr) available

  Yes

  No

  N/A

• FSK, red boxes, yellow & red tape, tester with closed red box and containers.

  Yes

  No

  N/A

• Kan Ban racks according to standard (blue labels, no empty spaces)

  Yes

  No

  N/A

• Correct identification of WIP material in the trolley, support, car

  Yes

  No

  N/A

• Pokayoke actived and working in each station that need to have

  Yes

  No

  N/A

• TPM Form correctly filled (only for critical machines)

  Yes

  No

  N/A

• Correct Shutdown times register

  Yes

  No

  N/A

Process

• Is there available work instruction?

  Yes

  No

  N/A

• Method according to the work instructions for manual operations

  Yes

  No

  N/A

• SL - PE Available and printed

  Yes

  No

  N/A

• All lines are working (not stopped lines)

  Yes

  No

  N/A

Customer complaint

• Last customer complaint available and root cause available, reasonable and systematic - ask to operator (if not customer claim use N/A)

  Yes

  No

  N/A

• Effectiveness of corrections was demonstrate (failure mode repeated or not) (if not customer claim use N/A)

  Yes

  No

  N/A

• WI available for safe launch (FO-410)

  Yes

  No

  N/A

• Red boxes and red tape available

  Yes

  No

  N/A