AB FOUR Monthly Preventive Maintenance MEDIA FACTORY

• Conducted on

  Date

• Prepared by

• Location
  Address

Perfecta Flatbed Cutter - Monthly PM - Model - Perfecta 92 TVC / Serial #72805 * Use Perfecta Schneid System Manual

• PM Performed By:

• Select date

  Date

• Clean entire machine

• Lubricate grease fitting 13 bach gauge lead screw (See page 3/2 in manual)

• Check for any oil leaks

• Check tension on drive belt

• Comments:

Horizon SL - Monthly PM - Model - SPF30 / Serial #: 023005 * Use Horizon Stitch Liner Manual

• Select date

  Date

• PM Performed By:

• Clean out machine (HOF20 ACF30 SPF30 HTS30)

• Clean sensors ACF-30 (See section 6-2)

• Clean sensors SPF-30 (See section 6-2)

• Clean sensors HTS-30 (See section 6-2)

• Clean and check belts and rollers ACF-30 (See section 6-3-1)

• Clean and check belts and rollers SPF-30 (See section 6-3-2)

• Clean and check belts and rollers HTS-30 (See section 6-3-3

• Clean and lubricate the parts showing in section 4-1 (HOF20)

• Comments:

Horizon SL - Monthly PM - Model - SPF30 / Serial # 346016 * Use Horizon Stitch Liner Manual

• PM Performed By:

• Select date

  Date

• Clean out machine (HOF20 ACF30 SPF30 HTS30)

• Clean sensors ACF-30 (See section 6-2)

• Clean sensors SPF-30 (See section 6-2)

• Clean sensors HTS-30 (See section 6-2)

• Clean and check belts and rollers ACF-30 (See section 6-3-1)

• Clean and check belts and rollers SPF-30 (See section 6-3-2)

• Clean and check belts and rollers HTS-30 (See section 6-3-3

• Clean and lubricate the parts showing in section 4-1 (HOF20)

• Comments:

Horauf 3 Knife Trimmer - Monthly PM - Model - SN140/ Serial #405440083

• PM Performed By:

• Select date

  Date

• Check hydraulic oil level

• Clean out machine

• Slightly grease teeth of free running toothed wheels

• Slightly oil spindle of pile pusher

• Slightly oil adjustment spindle and knife carrier shaft

• Clean out excess oil left and right in gear panels

• One drop of oil at all lever bearing and turning points without lube points

• Comments:

Sigma Mueller Martini Trimmer - Monthly PM - Model - 15810401 / Serial #NN36937 *Use "Sigma Trimmer Operating Manual 1581.1401" for reference

• PM Performed By:

• Select date

  Date

• Clean photocells. Do not use harsh cleaning agents

• Clean clamp table and cut table (remove knives before working in this area)

• Clean entire machine (Do not blow dirt into bearing and guide components)

• Remove wastepaper

• Clean and check conveyor and belts for wear, replace if necessary

• Check for loose screws

• Check function of all stop and safety switches (See section 7.3.3)

• Check start warning horn and lamps (See section 7.3.3)

• Check tension belts (See section 7.3.3)

• Check oil level in oiler and refill if necessary ( See action 7.4.4.)

• Check water level in separator (See section 7.3.4)

• Check spring force of pneumatic springs on the protection cover (Replace if force has weakened)

• Grease each knife and cam (See section 7.4.4)

• Comments:

Sigma Mueller Martini Cooling Tower - Monthly PM - Model - 15820400 / Serial #NN36937

• PM Performed By:

• Select date

  Date

• Check safety interlocks for proper function

• Check the function of all emergency stop devices

• Comments:

Sigma Mueller Martini Binder - Monthly PM - Model - 15850412/ Serial # NN23199 * Use Sigma Binder Operating Manual 1585.0413 for reference

• PM Performed By:

• Select date

  Date

• Clean photocells. Do not use harsh cleaning agents. (See chapter 7.4.1)

• Check suckers replace if needed. (See chapter 7.4.2)

• Clean any glue spills from the drive-gear.

• Clean the machine thoroughly (Do not blow dirt into the bearing and guide components)

• Check chain and adjust tension if necessary. (See chapter 7.4.2)

• Check delivery and infeed belts for wear, replace if necessary.

• Check protective devices, warning horn, and warning lamps. Check for any loose screws. Clean covers and module. (Binder)

• Clean covers and module. (Binder)

• Clean rollers (Measuring Station)

• Clean and lubricate shaft (Measuring Station)

• Check air pressure 5.5 bars (Measuring Station)

• Check drive belts and round belts for wear and replace if needed. (Measuring Station)

• Oil arc guide, 2 bearings (Binder Infeed)

• Cleaning and grease infeed double cam (Binder Infeed)

• Check chain tension and lubricate (Binder Infeed)

• Clean and lubricate half gear (Binder Infeed)

• Clean and lubricate gears under infeed belts (Remove cover) (Binder Infeed)

• Check and clean green transport belts (Binder Infeed)

• Check all drive belts for tension and wear (Binder Infeed)

• Clean and lubricate Thomson shafts of infeed pusher and infeed clamp (Binder Infeed)

• Check low head screw at bottom of infeed finger (Binder Infeed)

• Check all moving cables if isolation is damaged (Binder Infeed)

• Check knifes (Life time 6 month / 2 shifts (Milling Station)

• Clean and lubricate Thomson shaft and shaft side jogger (4 clamps) (Table Clamps)

• Clean and grease clamp shafts (4 main shafts) (Table Clamp)

• Clean and check bearings underneath the clamp table (Table Clamps)

• Grease spiral shaft (Side Glue)

• Clean glue exhaust fan (Top of Binder)

• Lubricate chains and check tension (6 chains total) (Cover Feeder / Nipping Station)

• Lubricate spiral shafts from side guides (Cover Feeder)

• Grease sprocket wheels (in the back) (Scoring Station)

• Oil 4 spiral shafts (Nipping Station)

• Clean and lubricate 3 Thomson shafts (Nipping Station)

• Grease 7 fittings of horizontal shafts (Nipping Station)

• Grease main drive gear (top and bottom) (Main Drive access from Nipping Station)

• Grease 2 slide wheels at bottom (Nipping Station)

• Check timing belts (Nipping Station)

• Clean and grease nipping station cam at bottom (4 steel wheels) (Nipping Station)

• Check and grease drive gears (Delivery)

• Check timing belt for tension and wear and clean plies (At Delivery) (part of main drive)

• Lubricate screw shaft to open clamps at brass plate (Clamp Table)

• Comments:

Horizon BQ470 - Monthly PM - Model - BQ470 / Serial #339010 *Use the Horizon BQ470 Perfect Binder Users Manual for reference

• PM Performed By;

• Select date

  Date

• Clean out entire Machine

• Lubricate the melt tank chain (See section 5-16-1)

• Lubricate carrier chain rails (See section 5-16-2)

• Lubricate level plate slide rails (See section 5-16-3)

• Lubricate upper and lower nipper shafts (See section 5-16-04)

• Comments:

Horizon BQ470 - Monthly PM - Model - BQ470 / Serial #382013 *Use the Horizon BQ470 Perfect Binder Users Manual for reference

• PM Performed By:

• Select date

  Date

• Clean out entire Machine

• Lubricate the melt tank chain (See section 5-16-1)

• Lubricate carrier chain rails (See section 5-16-2)

• Lubricate level plate slide rails (See section 5-16-3)

• Lubricate upper and lower nipper shafts (See section 5-16-04)

• Comments:

Weko RFDi - Monthly PM - Model - RFDi / Serial #525.291251/011 *Use Weko RFDi Operating Manual for reference

• PM Performed By:

• Select date

  Date

• Decalcify the dampening system (See chapter 6.3 in manual)

• Check pollution filter mat: Exchange with a new one if needed. (See chapter 6.2 in manual)

• Wipe down and clean outside of machine

• Comments:

Weko RFDi - Monthly PM - Model - RFDi / Serial # 505.272664/002 *Use Weko RFDi Operating Manual for reference

• PM Performed By:

• Select date

  Date

• Decalcify the dampening system (See chapter 6.3 in manual)

• Check pollution filter mat: Exchange with a new one if needed. (See chapter 6.2 in manual)

• Wipe down and clean outside of machine

• Comments:

Weko RFDi - Monthly PM - Model - RFDi / Serial #510.281038/002 *Use Weko RFDi Operating Manual for reference

• PM Performed By:

• Select date

  Date

• Decalcify the dampening system (See chapter 6.3 in manual)

• Check pollution filter mat: Exchange with a new one if needed. (See chapter 6.2 in manual)

• Wipe down and clean outside of machine

• Comments: