Perfecta Flatbed Cutter - Monthly PM - Model - Perfecta 92 TVC / Serial #72805 * Use Perfecta Schneid System Manual

  • PM Performed By:

  • Select date

  • Clean entire machine

  • Lubricate grease fitting 13 bach gauge lead screw (See page 3/2 in manual)

  • Check for any oil leaks

  • Check tension on drive belt

  • Comments:

Horizon SL - Monthly PM - Model - SPF30 / Serial #: 023005 * Use Horizon Stitch Liner Manual

  • Select date

  • PM Performed By:

  • Clean out machine (HOF20 ACF30 SPF30 HTS30)

  • Clean sensors ACF-30 (See section 6-2)

  • Clean sensors SPF-30 (See section 6-2)

  • Clean sensors HTS-30 (See section 6-2)

  • Clean and check belts and rollers ACF-30 (See section 6-3-1)

  • Clean and check belts and rollers SPF-30 (See section 6-3-2)

  • Clean and check belts and rollers HTS-30 (See section 6-3-3

  • Clean and lubricate the parts showing in section 4-1 (HOF20)

  • Comments:

Horizon SL - Monthly PM - Model - SPF30 / Serial # 346016 * Use Horizon Stitch Liner Manual

  • PM Performed By:

  • Select date

  • Clean out machine (HOF20 ACF30 SPF30 HTS30)

  • Clean sensors ACF-30 (See section 6-2)

  • Clean sensors SPF-30 (See section 6-2)

  • Clean sensors HTS-30 (See section 6-2)

  • Clean and check belts and rollers ACF-30 (See section 6-3-1)

  • Clean and check belts and rollers SPF-30 (See section 6-3-2)

  • Clean and check belts and rollers HTS-30 (See section 6-3-3

  • Clean and lubricate the parts showing in section 4-1 (HOF20)

  • Comments:

Horauf 3 Knife Trimmer - Monthly PM - Model - SN140/ Serial #405440083

  • PM Performed By:

  • Select date

  • Check hydraulic oil level

  • Clean out machine

  • Slightly grease teeth of free running toothed wheels

  • Slightly oil spindle of pile pusher

  • Slightly oil adjustment spindle and knife carrier shaft

  • Clean out excess oil left and right in gear panels

  • One drop of oil at all lever bearing and turning points without lube points

  • Comments:

Sigma Mueller Martini Trimmer - Monthly PM - Model - 15810401 / Serial #NN36937 *Use "Sigma Trimmer Operating Manual 1581.1401" for reference

  • PM Performed By:

  • Select date

  • Clean photocells. Do not use harsh cleaning agents

  • Clean clamp table and cut table (remove knives before working in this area)

  • Clean entire machine (Do not blow dirt into bearing and guide components)

  • Remove wastepaper

  • Clean and check conveyor and belts for wear, replace if necessary

  • Check for loose screws

  • Check function of all stop and safety switches (See section 7.3.3)

  • Check start warning horn and lamps (See section 7.3.3)

  • Check tension belts (See section 7.3.3)

  • Check oil level in oiler and refill if necessary ( See action 7.4.4.)

  • Check water level in separator (See section 7.3.4)

  • Check spring force of pneumatic springs on the protection cover (Replace if force has weakened)

  • Grease each knife and cam (See section 7.4.4)

  • Comments:

Sigma Mueller Martini Cooling Tower - Monthly PM - Model - 15820400 / Serial #NN36937

  • PM Performed By:

  • Select date

  • Check safety interlocks for proper function

  • Check the function of all emergency stop devices

  • Comments:

Sigma Mueller Martini Binder - Monthly PM - Model - 15850412/ Serial # NN23199 * Use Sigma Binder Operating Manual 1585.0413 for reference

  • PM Performed By:

  • Select date

  • Clean photocells. Do not use harsh cleaning agents. (See chapter 7.4.1)

  • Check suckers replace if needed. (See chapter 7.4.2)

  • Clean any glue spills from the drive-gear.

  • Clean the machine thoroughly (Do not blow dirt into the bearing and guide components)

  • Check chain and adjust tension if necessary. (See chapter 7.4.2)

  • Check delivery and infeed belts for wear, replace if necessary.

  • Check protective devices, warning horn, and warning lamps. Check for any loose screws. Clean covers and module. (Binder)

  • Clean covers and module. (Binder)

  • Clean rollers (Measuring Station)

  • Clean and lubricate shaft (Measuring Station)

  • Check air pressure 5.5 bars (Measuring Station)

  • Check drive belts and round belts for wear and replace if needed. (Measuring Station)

  • Oil arc guide, 2 bearings (Binder Infeed)

  • Cleaning and grease infeed double cam (Binder Infeed)

  • Check chain tension and lubricate (Binder Infeed)

  • Clean and lubricate half gear (Binder Infeed)

  • Clean and lubricate gears under infeed belts (Remove cover) (Binder Infeed)

  • Check and clean green transport belts (Binder Infeed)

  • Check all drive belts for tension and wear (Binder Infeed)

  • Clean and lubricate Thomson shafts of infeed pusher and infeed clamp (Binder Infeed)

  • Check low head screw at bottom of infeed finger (Binder Infeed)

  • Check all moving cables if isolation is damaged (Binder Infeed)

  • Check knifes (Life time 6 month / 2 shifts (Milling Station)

  • Clean and lubricate Thomson shaft and shaft side jogger (4 clamps) (Table Clamps)

  • Clean and grease clamp shafts (4 main shafts) (Table Clamp)

  • Clean and check bearings underneath the clamp table (Table Clamps)

  • Grease spiral shaft (Side Glue)

  • Clean glue exhaust fan (Top of Binder)

  • Lubricate chains and check tension (6 chains total) (Cover Feeder / Nipping Station)

  • Lubricate spiral shafts from side guides (Cover Feeder)

  • Grease sprocket wheels (in the back) (Scoring Station)

  • Oil 4 spiral shafts (Nipping Station)

  • Clean and lubricate 3 Thomson shafts (Nipping Station)

  • Grease 7 fittings of horizontal shafts (Nipping Station)

  • Grease main drive gear (top and bottom) (Main Drive access from Nipping Station)

  • Grease 2 slide wheels at bottom (Nipping Station)

  • Check timing belts (Nipping Station)

  • Clean and grease nipping station cam at bottom (4 steel wheels) (Nipping Station)

  • Check and grease drive gears (Delivery)

  • Check timing belt for tension and wear and clean plies (At Delivery) (part of main drive)

  • Lubricate screw shaft to open clamps at brass plate (Clamp Table)

  • Comments:

Horizon BQ470 - Monthly PM - Model - BQ470 / Serial #339010 *Use the Horizon BQ470 Perfect Binder Users Manual for reference

  • PM Performed By;

  • Select date

  • Clean out entire Machine

  • Lubricate the melt tank chain (See section 5-16-1)

  • Lubricate carrier chain rails (See section 5-16-2)

  • Lubricate level plate slide rails (See section 5-16-3)

  • Lubricate upper and lower nipper shafts (See section 5-16-04)

  • Comments:

Horizon BQ470 - Monthly PM - Model - BQ470 / Serial #382013 *Use the Horizon BQ470 Perfect Binder Users Manual for reference

  • PM Performed By:

  • Select date

  • Clean out entire Machine

  • Lubricate the melt tank chain (See section 5-16-1)

  • Lubricate carrier chain rails (See section 5-16-2)

  • Lubricate level plate slide rails (See section 5-16-3)

  • Lubricate upper and lower nipper shafts (See section 5-16-04)

  • Comments:

Weko RFDi - Monthly PM - Model - RFDi / Serial #525.291251/011 *Use Weko RFDi Operating Manual for reference

  • PM Performed By:

  • Select date

  • Decalcify the dampening system (See chapter 6.3 in manual)

  • Check pollution filter mat: Exchange with a new one if needed. (See chapter 6.2 in manual)

  • Wipe down and clean outside of machine

  • Comments:

Weko RFDi - Monthly PM - Model - RFDi / Serial # 505.272664/002 *Use Weko RFDi Operating Manual for reference

  • PM Performed By:

  • Select date

  • Decalcify the dampening system (See chapter 6.3 in manual)

  • Check pollution filter mat: Exchange with a new one if needed. (See chapter 6.2 in manual)

  • Wipe down and clean outside of machine

  • Comments:

Weko RFDi - Monthly PM - Model - RFDi / Serial #510.281038/002 *Use Weko RFDi Operating Manual for reference

  • PM Performed By:

  • Select date

  • Decalcify the dampening system (See chapter 6.3 in manual)

  • Check pollution filter mat: Exchange with a new one if needed. (See chapter 6.2 in manual)

  • Wipe down and clean outside of machine

  • Comments:

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