AB ONE Weekly Preventive Maintenance - MEDIA FACTORY

• Conducted on

  Date

• Prepared by

• Location
  Address

Perfecta Flatbed Cutter - Weekly PM - Model - Perfecta 92 TVC / Serial #72805 * Use Perfecta Schneid System manual for reference

• PM Performed By:

• Select date

  Date

• Clean entire machine

• Lubricate grease fittings 1,4,5,12 knife beam guide ways (See page 3/2 in manual)

• Lubricate grease fittings 8,9 knife beam guide ways (See page 3/2 in manual)

• Lubricate grease fittings 2,3 side block guide ways (See page 3/2 in manual)

• Check degree of contamination oil filter (See page 3/3 in manual)

• Comments:

• 1.) Use SAE #10 oil to lubricate bushings
  2.) If Belts need cleaned, use Rubbing Alcohol

Horizon SL - Weekly PM - Model - SPF30 / Serial #: 023005 * Use Horizon Stitch Liner Users Manual for reference

• Select date

  Date

• PM Performed By:

• Clean out machine

• Clean sensor and photo eyes

• Clean and check belts and rollers (ACF-30 section 6-3-1)

• Clean and check belts and rollers (SPF-30 section 6-3-2)

• Clean and check belts and rollers (HTS-30 section 6-3-3)

• Lubricate stitch head (See section 6-4)

• Check filter (See section 6-5)

• Comments:

Horizon SL - Weekly PM - Model - SPF30 / Serial # 346016 * Use Horizon Stitch Liner Users Manual for reference

• PM Performed By:

• Select date

  Date

• Clean out machine

• Clean sensor and photo eyes

• Clean and check belts and rollers (ACF-30 section 6-3-1)

• Clean and check belts and rollers (SPF-30 section 6-3-2)

• Clean and check belts and rollers (HTS-30 section 6-3-3)

• Lubricate stitch head (See section 6-4)

• Check filter (See section 6-5)

• Comments:

Horauf 3 Knife Trimmer - Weekly PM - Model - SN140/ Serial #405440083

• PM Performed By:

• Select date

  Date

• Clean out machine

• Slightly oil or grease pile pusher slide path

• Grease bearing of the intermediate gear wheel on the front knife shaft

• Check hydraulic oil level

• Comments:

Sigma Mueller Martini Trimmer - Weekly PM - Model - 15810401 / Serial #NN36937 *Use the "Sigma Trimmer Operating Manual 1581.0401" for reference

• PM Performed By:

• Select date

  Date

• Clean photocells. Do not use harsh cleaning agents

• Clean clamp table and cut table (remove knives before working in this area)

• Clean entire machine (Do not blow dirt into bearing and guide components)

• Remove wastepaper

• Clean and check conveyor and belts for wear, replace if necessary

• Check for loose screws

• Check function of all stop and safety switches

• Check start warning horn

• Check tension belts (See section 7.3.3)

• Check oil level in oiler ( See sction 7.4.4.)

• Check water level in separator (See section 7.3.4)

• Comments:

Sigma Mueller Martini Cooling Tower - Weekly PM - Model - 15820400 / Serial #NN36937

• PM Performed By:

• Select date

  Date

• Clean photoelectric sensors and reflectors

• Clean filter in control cabinet

• Comments:

Sigma Mueller Martini Binder - Weekly PM - Model - 15850412/ Serial # NN23199 *Use Sigma Binder Operating Manual 1585.0413 for reference

• PM Performed By:

• Select date

  Date

• Cleaning and grease the two side cams (Binder Infeed)

• Check Thomson shaft on side glue for glue residue (Side Glue) Warning: Glue is HOT!!!!

• Check wheels for damage (Side Glue and Spine Glue)

• Clean blue infeed wheel (Cover Feeder / Scoring Station)

• Lubricate two vertical shafts (Nipping Station)

• Grease nipping station cam including vertical slide (Nipping Station)

• Clean the 4 table clamps inside from glue (Table Clamps)

• Clean delivery rollers from glue (Delivery)

• Clean waste evacuation (See Chapter 7.5.2)

• Clean Photocells. Do not use harsh cleaning agents (See Chapter 7.4.1)

• Check suckers, replace if needed (See Chapter 7.4.2)

• Clean glue spills from driving gear

• Clean machine thoroughly (do not blow dirt into bearing and guide components)

• Check chains. Adjust tension if necessary (See Chapter 7.4.2)

• Check delivery and infeed belts for wear and replace if necessary

• Check protection device, warning horn, and warning lamps. Check for loose screws

• Comments:

Sigma Mueller Martini Stacker - Weekly PM - Model - 15340411 / Serial #NN27735

• PM Performed by:

• Select date

  Date

• Clean machine thoroughly

• Check belts for frayed ends and bad joining points. Replace if necessary

• Check tension of timing belts

• Drain the condensation from the filter on the air pressure maintenance unit

• Comments:

Horizon BQ470 - Weekly PM - Model - BQ470 / Serial #339010 * Use the "Horizon BQ470 Perfect Binder Users Manual" for reference

• PM Performed By;

• Select date

  Date

• Clean delivery section conveyor and stacker belts (See section 5-1)

• Lubricate melt tank chains (See section 5-1)

• Clean nipper section (See section 5-2)

• Clean milling section (See section 5-3)

• Check milling knifes

• Clean the delivery conveyor (See section 5-4)

• Clean cover sheet sensor (See section 5-6)

• Blow out entire machine

• Clean and check air filter replace if necessary (See section 5-20)

• Comments:

Horizon BQ470 - Weekly PM - Model - BQ470 / Serial #382013 * Use the "Horizon BQ470 Perfect Binder Users Manual" for reference

• PM Performed By:

• Select date

  Date

• Clean delivery section conveyor and stacker belts (See section 5-1)

• Lubricate melt tank chains (See section 5-1)

• Clean nipper section (See section 5-2)

• Clean milling section (See section 5-3)

• Check milling knifes

• Clean the delivery conveyor (See section 5-4)

• Clean cover sheet sensor (See section 5-6)

• Blow out entire machine

• Clean and check air filter replace if necessary (See section 5-20)

• Comments: