ABCo 5S Inspection

• ABC-FCO-020 [number] [first] [last]

• ABCo Yenda

• Conducted on

  Date

• Prepared by

• Location

  ABCo Yenda

  Other

• Brewing 80HL & L5

• Packaging L6

• Inventory (Mill room & stores)

• Inventory (warehouse)

• Brewing (Cellar & FV's)

• Packaging L7

• Personnel

• Relevant suggestions Comments
  Machines Forklifts, line machines, Vario mill
  Tools/ Equipment Stainless steel spanners, line change parts, brooms, buckets, shovels
  Stock Finished product, raw materials
  

Sort

• Is there any unneeded or broken equipment lying around?

  Yes

  No

  NA.

• Add Photo of Location

  Media

• Are there Foreign Objects e.g nuts, bolts lying around?

  Yes

  No

• Add Photo of Location

  Media

• Is there any scrap or waste lying around?

  Yes

  No

• Add Photo of Location

  Media

• Are tables/cupboards and other work stations uncluttered?

  Yes

  No

  NA

• Are all bins emptied regularly? (Overflowing)

  Yes

  No

  NA

• Add Photo of Location

  Media

• Are only the required parts, materials, WIP and stock present in the work area

  Yes

  No

  NA

• Are only the required tools and equipment present in the work area

  Yes

  No

• Is only the required paperwork present in the work area

  Yes

  No

  NA

• Have unnecessary items (furniture, shelves etc.) been removed from the general area

  Yes.

  No.

Shine

• Is the floor clear of stains, rubbish?

  Yes.

  No.

• Is the equipment and machines etc clean?

  Yes.

  No.

• Are all machines free of clutter and damage?

  Yes.

  No.

• Storage containers, shelving and storage areas are clean and damage free

  Yes

  No

  NA

• Tools and equipment clean, maintained and damage free (Visually)

  Yes.

  No.

• Work surfaces clean and damage free

  Yes.

  No.

• Walls and partitions clean, un-cluttered and damage free (excessive signage)

  Yes

  No

  NA

• Cleaning equipment available and neatly stored

  Yes.

  No.

Set in Order

• Locations for all parts, WIP and stock clearly defined and labeled

  Yes.

  No.

• Are tools and equipment easy to see and within reach?

  Yes.

  No.

• Equipment and Tools are properly labeled and have a clearly defined storage location

  Yes.

  No.

• Paperwork is properly labeled and has a clearly defined location available

  Yes.

  No.

• Access to equipment, and work area boundaries are clearly defined and labeled

  Yes.

  No.

• Are missing items clearly identifiable

  Yes.

  No.

Standardize

• Are SOPs published, implemented & displayed for daily cleaning activities?

  Yes.

  No.

• Displayed 5S scores are correct, relevant and up to date (Handover Board?)

  Yes.

  No.

• Tools, equipment, paperwork are stored neatly and returned immediately after use

  Yes.

  No.

• Waste products/Materials consistently cleaned up and removed from the work areas

  Yes.

  No.

• Are employees wearing suitable PPE required for their current work activity

  Yes.

  No.

• Are Work stations consistent in layout?

  Yes

  No

  NA

• Are work areas consistent in layout?

  Yes

  No

  NA

Sustain

• 5S Audit scores displayed with actions to eliminate low scores? (Handover Board?)

  Yes.

  No.

• 5S Related issues/actions discussed in Daily Tool Box Talks? (Handover Board?

  Yes.

  No.

• Has the team improved items that were already identified on the previous audits (Handover Board?)

  Yes.

  No.

• Walkways, access to safety equipment is clearly identified and unobstructed (hazards, obstacles)

  Yes

  No

  N/A

Other Information

• Is there any other observations you would like to call out?

• How Involved do you feel the staff are in relation to 5S for the area observed?k

• This Audit will be uploaded to Intelex and the appropriate actions assigned through Intelex.

• This Audit was completed by:

  Sign