ALB MFG Beverage Plant 6S V1.0

• Plant Name & Period Audit (ex. Richmond Beverage P1 6S Audit)

• Period 6S Audit

• Conducted on

  Date

• Auditor

• Location
  Address

• Present During Audit:

• Yes

  No

  N/A

Warehouse/Shipping /Receiving

• 1) All the unnecessary items in the work area are removed to proper storage. The only items present are those needed for production or current project.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 2) Needed equipment, tools, supplies & parts are present within the work area. Unnecessary items are removed to proper storage. Only current / necessary documents are present in the work area.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 3) Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs, and surfaces free of debris (no oil, dirt, chips, etc.) and organized? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 4) equipment in the area is clean, free of dirt, grime, etc. There is evidence of the cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 5) All item locations are indicated, and items are in their proper location. Shelves and storage areas are organized, clearly divided and labeled. There are no uncertainties about where items are stored.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 6. GMP aisle ways, workstations, equipment, and location are clearly marked. Stairs, exits & aisle ways are clearly marked to facilitate work flow and escape routes. Lighting in the work area is bright and adequate.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 7) Visual organization methods are being used where appropriate (shadow boarding, floor markings, etc.) and tools are placed in a manner that minimizes unnecessary movements such as walking, bending, or reaching.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 8) All the unnecessary items in the work area are removed to proper storage. The only items present are those needed for production or current project.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 9) Needed equipment, tools, supplies & parts are present and within the work area. Unnecessary items are removed to proper storage. Only current / necessary documents are present in the work area.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 10) Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs and surfaces free of debris (no oil, dirt, chips, etc.) and organized.? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

Filling/Packaging/Palletizing

• 1) All the unnecessary items in the work area are removed to proper storage. The only items present are those needed for production or current project.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 2) Needed equipment, tools, supplies & parts are present within the work area. Unnecessary items are removed to proper storage. Only current / necessary documents are present in the work area.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 3) Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs, and surfaces free of debris (no oil, dirt, chips, etc.) and organized? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 4) equipment in the area is clean, free of dirt, grime, etc. There is evidence of the cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 5) All item locations are indicated, and items are in their proper location. Shelves and storage areas are organized, clearly divided and labeled. There are no uncertainties about where items are stored.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 6. GMP aisle ways, workstations, equipment, and location are clearly marked. Stairs, exits & aisle ways are clearly marked to facilitate work flow and escape routes. Lighting in the work area is bright and adequate.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 7) Visual organization methods are being used where appropriate (shadow boarding, floor markings, etc.) and tools are placed in a manner that minimizes unnecessary movements such as walking, bending, or reaching.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 8) All the unnecessary items in the work area are removed to proper storage. The only items present are those needed for production or current project.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 9) Needed equipment, tools, supplies & parts are present and within the work area. Unnecessary items are removed to proper storage. Only current / necessary documents are present in the work area.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 10) Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs and surfaces free of debris (no oil, dirt, chips, etc.) and organized.? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

Maintenance / Utilities

• 1) All the unnecessary items in the work area are removed to proper storage. The only items present are those needed for production or current project.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 2) Needed equipment, tools, supplies & parts are present within the work area. Unnecessary items are removed to proper storage. Only current / necessary documents are present in the work area.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 3) Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs, and surfaces free of debris (no oil, dirt, chips, etc.) and organized? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 4) equipment in the area is clean, free of dirt, grime, etc. There is evidence of the cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 5) All item locations are indicated, and items are in their proper location. Shelves and storage areas are organized, clearly divided and labeled. There are no uncertainties about where items are stored.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 6. GMP aisle ways, workstations, equipment, and location are clearly marked. Stairs, exits & aisle ways are clearly marked to facilitate work flow and escape routes. Lighting in the work area is bright and adequate.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 7) Visual organization methods are being used where appropriate (shadow boarding, floor markings, etc.) and tools are placed in a manner that minimizes unnecessary movements such as walking, bending, or reaching.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 8) All the unnecessary items in the work area are removed to proper storage. The only items present are those needed for production or current project.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 9) Needed equipment, tools, supplies & parts are present and within the work area. Unnecessary items are removed to proper storage. Only current / necessary documents are present in the work area.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 10) Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs and surfaces free of debris (no oil, dirt, chips, etc.) and organized.? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 11 )Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs and surfaces free of debris (no oil, dirt, chips, etc.) and organized.? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• 11 )Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs and surfaces free of debris (no oil, dirt, chips, etc.) and organized.? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

Quality / Lab / Chemical Storage

• 1) All the unnecessary items in the work area are removed to proper storage. The only items present are those needed for production or current project.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 2) Needed equipment, tools, supplies & parts are present within the work area. Unnecessary items are removed to proper storage. Only current / necessary documents are present in the work area.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 3) Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs, and surfaces free of debris (no oil, dirt, chips, etc.) and organized? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 4) equipment in the area is clean, free of dirt, grime, etc. There is evidence of the cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 5) All item locations are indicated, and items are in their proper location. Shelves and storage areas are organized, clearly divided and labeled. There are no uncertainties about where items are stored.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 6. GMP aisle ways, workstations, equipment, and location are clearly marked. Stairs, exits & aisle ways are clearly marked to facilitate work flow and escape routes. Lighting in the work area is bright and adequate.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 7) Visual organization methods are being used where appropriate (shadow boarding, floor markings, etc.) and tools are placed in a manner that minimizes unnecessary movements such as walking, bending, or reaching.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 8) All the unnecessary items in the work area are removed to proper storage. The only items present are those needed for production or current project.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 9) Needed equipment, tools, supplies & parts are present and within the work area. Unnecessary items are removed to proper storage. Only current / necessary documents are present in the work area.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 10) Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs and surfaces free of debris (no oil, dirt, chips, etc.) and organized.? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

General Office / Exterior Plant

• 1) All the unnecessary items in the work area are removed to proper storage. The only items present are those needed for production or current project.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 2) Needed equipment, tools, supplies & parts are present within the work area. Unnecessary items are removed to proper storage. Only current / necessary documents are present in the work area.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 3) Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs, and surfaces free of debris (no oil, dirt, chips, etc.) and organized? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 4) equipment in the area is clean, free of dirt, grime, etc. There is evidence of the cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 5) All item locations are indicated, and items are in their proper location. Shelves and storage areas are organized, clearly divided and labeled. There are no uncertainties about where items are stored.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 6. GMP aisle ways, workstations, equipment, and location are clearly marked. Stairs, exits & aisle ways are clearly marked to facilitate work flow and escape routes. Lighting in the work area is bright and adequate.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 7) Visual organization methods are being used where appropriate (shadow boarding, floor markings, etc.) and tools are placed in a manner that minimizes unnecessary movements such as walking, bending, or reaching.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 8) All the unnecessary items in the work area are removed to proper storage. The only items present are those needed for production or current project.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 9) Needed equipment, tools, supplies & parts are present and within the work area. Unnecessary items are removed to proper storage. Only current / necessary documents are present in the work area.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 10) Does the area have trash, rubbish, etc. that should be disposed of? Floors, walls, stairs and surfaces free of debris (no oil, dirt, chips, etc.) and organized.? There is evidence of cleaning being performed in a constant manner. Checklist for cleaning is posted, visible and current.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

General Items

• 1) Have all employees had 5S Training (Review training documents)

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 2) Has periodic 5S inspections been performed?

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 3) Were all items on previous audit corrected (Review plant Prev. 5S audit)

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 4) All employees are meeting their Monthly Alchemy Food Safety and Safety Training requirements.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 5) Is there documentation on the Plants Safety Record.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media

• 6) There is a strong indication the culture is improving.

  Select 0 - 1 Exceptions. Currently meets 5S expectations 2 - 3 Exceptions. Significant 5S progress has been made 4 - 5 Exceptions. There is evidence of activity, although improvements can be made 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred 11 + Exceptions. No evidence of activity being done Not Applicable - MUST provide comment

  • 0 - 1 Exceptions. Currently meets 5S expectations
  • 2 - 3 Exceptions. Significant 5S progress has been made
  • 4 - 5 Exceptions. There is evidence of activity, although improvements can be made
  • 6 - 7 Exceptions. Activity taking place, yet there is no consistency or sustained effort visible
  • 8 - 10 Exceptions. There is minimal evidence that 5S activity has occurred
  • 11 + Exceptions. No evidence of activity being done
  • Not Applicable - MUST provide comment

• COMMENT:

• Add media

  Media