Information
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
1.0 - Previous inspection
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1.1 - Has the last inspection been reviewed?
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1.2 - Are there no outstanding actions?
2.0 - Fire Prevention / Chemicals
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2.1 - Evacuation plan displayed & understood by all employees (in area)
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2.2 - Evacuation procedures practised regularly? (2 times a year)
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2.3 - Fire alarm system functioning correctly? Can be heard from all area/s
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2.4 - Where required are emergency shutdown procedures in place.
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2.5 - Hazardous substance register complete and available
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2.6 - At least 1 chemical risk assessment completed by team every month
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2.7 - At least 1 risk assessment completed from the hazard register is completed by team each month
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2.8 - Users trained in the use of chemical handling - randomly check a team members records
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2.9 - Is required PPE/PPC available
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2.10 - Are eye wash stations/showers easily accessed
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2.11 - Extinguishers in place, clearly marked for type of fire?
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2.12 - Extinguishers recently serviced? (Check 6 monthly punch mark on tabs.)
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2. 13 - Extinguishers clear of obstructions?
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2.14 - No other concerns found
3.0 - Office
3.1.1 - Safety
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3.1.2 - Emergency numbers displayed in area (on walls/phones)
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3.1.3 - Fire extinguishers in place, clearly marked for type of fire?
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3.1.4 - Extinguishers recently serviced (6 monthly punch mark on tab)
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3.1.5 - Extinguishers clear of obstruction
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3.1.6 - Emergency exit light operable
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3.1.7 - floor surface even & uncluttered
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3.1.8 - Work height correct for the type of work & the employee
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3.1.9 - No broken plugs, sockets or switches, frayed or damaged leads
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3.1.11 - SDS available for all chemicals used within area
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3.1.12 - All containers labelled correctly? Decanted chemicals also labelled
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3.1.13 - Tasks designed to prevent overuse syndrome? (Breaks included)
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3.1.14 - Good condition of chairs? (Five star bases.)
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3.1.15 - Power leads tagged & tested ( current)
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3.1.16 - No other concerns found
3.2.1 - Quality
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3.2.1 - Light fittings clean & in good condition
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3.2.2 - Entry and walkways kept clear?
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3.2.3 - Good natural lighting?
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3.2.4 - Enough bins/emptied regularly
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3.2.5 - Work benches/desks clear of rubbish/clutter
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3.2.6 - Good condition of filing caninets
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3.2.7 - Desks cabinets in good condition (no damage)
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3.2.8 - No other concerns found
3.3.1 - Environment
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3.3.1 - Empty chemical bottles/containers disposed of according to environmental requirements (eg prescribed waste)
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3.3.2 - All waste being separated
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3.3.3 - No other concerns found
4.1 - Worksop Office
4.1.1 - Safety
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4.1.2 - Emergency numbers displayed in area (on walls/phones)
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4.1.3 - Fire extinguishers in place, clearly marked for type of fire?
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4.1.4 - Extinguishers recently serviced (6 monthly punch mark on tab)
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4.1.5 - Extinguishers clear of obstruction
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4.1.6 - Emergency exit light operable
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4.1.7 - floor surface even & uncluttered
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4.1.8 - Work height correct for the type of work & the employee
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4.1.9 - No broken plugs, sockets or switches, frayed or damaged leads
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4.1.10 - Portable equipment tested & tagged - within compliance dates
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4.1.11 - SDS available for all chemicals used within area
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4.1.12 - All containers labelled correctly? Decanted chemicals also labelled
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4.1.13 - Tasks designed to prevent overuse syndrome? (Breaks included)
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4.1.14 - Good condition of chairs? (Five star bases.)
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4.1.15 - No other concerns found
4.2.1 - Quality
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4.2.1 - Light fittings clean & in good condition
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4.2.2 - Entry and walkways kept clear?
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4.2.3 - Good natural lighting?
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4.2.4 - Enough bins/emptied regularly
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4.2.5 - Work benches/desks clear of rubbish/clutter
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4.2.6 - Good condition of filing caninets
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4.2.7 - Desks cabinets in good condition (no damage)
4.3.1 - Environment
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4.3.1 - Empty chemical bottles/containers disposed of according to environmental requirements (eg prescribed waste)
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4.3.2 - All waster being separated
5.1 - Worksop
5.1.1 - Safety
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5.1.2 - Fire extinguishers in place, clearly marked for type of fire?
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5.1.3 - Extinguishers recently serviced (6 monthly punch mark on tab)
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5.1.4 - Extinguishers clear of obstruction
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5.1.5 - Emergency exit light operable
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5.1.6 - floor surface even & uncluttered
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5.1.6 - floor surface even & uncluttered
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5.1.7 - Work height correct for the type of work & the employee
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5.1.8 - No broken plugs, sockets or switches, frayed or damaged leads
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5.1.9 - Portable equipment tested & tagged - within compliance dates
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5.1.10 - All containers labelled correctly? Decanted chemicals also labelled
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5.1.11 - Are liquid spills removed quickly
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5.1.12 - Tools not in use kept in place
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5.1.13 - No damaged tools in use (hand or powered)
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5.1.14 - Oily rags & combustible refuse disposed of correctly (refuse in metal containers) & (sent off as prescribed waste)
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5.1.15 - Gas bottles are secured? And labelled?
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5.1.17 - FA cabinet & contents are orderly & within date
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5.1.18 - Have contents been checked/ restocked within a 3month period
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5.1.19 - Is there easy access to the FA cabinet
5.2.1 - Quality
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5.2.1 - Light fittings clean & in good condition
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5.2.2 - Entry and walkways kept clear?
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5.2.3 - Good natural lighting?
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5.2.4 - Enough bins/emptied regularly
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5.2.5 - Work benches/desks clear of rubbish/clutter
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5.2.6 - Good condition of filing caninets
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5.2.7 - Desks in good condition (no damage)
5.3.1 - Environment
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5.3.1 - Empty chemical bottles/containers disposed of according to environmental requirements (eg prescribed waste)
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5.3.2 - All waste being separated
6.1 - Machine Worksop
6.1.1 - Safety
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6.1.3 - Fire extinguishers in place, clearly marked for type of fire?
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6.1.4 - Extinguishers recently serviced (6 monthly punch mark on tab)
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6.1.5 - Extinguishers clear of obstruction
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6.1.6 - Emergency exit light operable
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6.1.7 - floor surface even & uncluttered
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6.1.8 - No broken plugs, sockets or switches, frayed or damaged leads
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6.1.9 - Portable equipment tested & tagged - within compliance dates
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6.1.10 - All containers labelled correctly? Decanted chemicals also labelled
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6.1.11 - Are machines maintained & kept clean
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6.1.12 - Are guards in place & we'll maintained
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6.1.13 - Starting & stopping devices within easy reach of operator
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6.1.14 - Waste cut offs removed and stored safely
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6.1.15 - Drip pans on floor to prevent spillage
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6.1.15 - Spill kits available & regularly maintained? Is tamper proof seal in place?
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6.1.16 - Plan in place to control noise levels
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6.1.17 - Operators trained/inducted into the operation of machines (select 1 random person & check records
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6.1.18 - Are lock out procedures implemented & followed
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6.1.19 - Does all machinery have appropriate labelling (pinch points, hot surface etc)
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6.1.20 - Are safety switches installed
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6.1.21 - Are safety switched tested every 6months & recorded
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6.1.22 - No double adapters in use? If required, powered boards only
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6.1.23 - RCD's available & used for all hand held equipment
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6.1.24 - Electrical equipment protected from moisture & dust
6.2.1 - Quality
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6.2.1 - Light fittings clean & in good condition
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6.2.2 - Entry and walkways kept clear?
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6.2.3 - Good natural lighting?
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6.2.4 - Enough bins/emptied regularly
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6.2.5 - Work benches/desks clear of rubbish/clutter
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6.2.6 - Good condition of filing caninets
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6.2.7 - Desks in good condition (no damage)
6 3.1 - Environment
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6.3.1 - Empty chemical bottles/containers disposed of according to environmental requirements (eg prescribed waste)
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6.3.2 - All waste being separated
7.1 - Storage Warehouse - Upstairs/Downstairs
7.1.1 - Safety
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7.1.2 - Fire extinguishers in place, clearly marked for type of fire?
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7.1.3 - Extinguishers recently serviced (6 monthly punch mark on tab)
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7.1.4 - Extinguishers clear of obstruction
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7.1.5 - Emergency exit light operable
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7.1.6 - floor surface even & uncluttered
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7.1.7 - Work height correct for the type of work & the employee
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7.1.8 - No broken plugs, sockets or switches, frayed or damaged leads
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7.1.9 - Portable equipment tested & tagged - within compliance dates
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7.1.10 - All containers labelled correctly? Decanted chemicals also labelled
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7.1.11 - Materials stored in racks/bins wherever possible
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7.1.12 - Storage designed to minimise lifting problems (height of racking & how items retrieved)
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7.1.13 - General condition of racks & pallets good (weight signage applied)
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7.1.14 - Spill kits available & regularly maintained? Is tamper proof seal in place?
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7.1.15 - Are special storage conditions applied? (cabinets/bounding etc - no leaks, items stored on top of cabinets)
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7.1.16 - Gas bottles are secured & labelled
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7.1.17 - Gas bottles are at least 3m away from ignition source?
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7.1.18 - All ladders are industrial strength (check label)
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7.1.19 - Are ladders maintained/audited & logged in register (check rope/pulleys/rungs etc)
7.2.1 - Quality
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7.2.2 - Light fittings clean & in good condition
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7.2.3 - Entry and walkways kept clear?
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7.2.4 - Good natural lighting?
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7.2.5 - Enough bins/emptied regularly
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7.2.6 - Work benches/desks clear of rubbish/clutter
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7.2.7 - Good condition of filing cabinets
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7.2.8 - Desks in good condition (no damage)
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7.2.9 - Lubricants are food grade
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7.2.10 - External doors (& rollers) are free of gaps (less than the width of a pen)
7.3.1 - Environment
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7.3.1 - Empty chemical bottles/containers disposed of according to environmental requirements (eg prescribed waste)
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7.3.2 - All waste being separated
8.1 - Facility Management - CAT Operational Excellence Standards
8.1.1 - Yard Organization
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There are designated yard areas for returned, down for repair and ready to rent equipment?
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Equipment status is clearly identifiable and matches yard area designation and fleet status report in system?
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There is adequate yard space to accommodate efficient equipment flow?
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Yard flow eliminates unnecessary equipment movement?
8.2.1 Yard, Facility and Equipment Appearance
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8.2.1 - Yard is clean and has a professional appearance?
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8.2.2 - Equipment workstations / workshops are organized, clean and have a professional appearance?
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8.2.3 - Office workstations are organized, clean and have a professional appearance?
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8.2.4 - Equipment is clean and has a professional, well maintained appearance
8.3.1 - Equipment and Facility Security
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8.3.1 - Equipment is stored in a locked secured area after hours?
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8.3.2 - Procedures are in place to prohibit unauthorized access to secured areas?
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8.3.3 - Procedures are in place to prohibit unauthorized equipment movement from facility?
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8.3.4 - Procedures are in place to prohibit unauthorized equipment movement from facility
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8.3.5 - Yard has sufficient security lighting?
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8.3.6 - % of equipment acquisition value with GPS/bar coding tracking capability
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8.2.5 - Equipment trade dress follows Caterpillar Corporate guidelines for appropriate display and usage
Sign Off
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On site representative
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Auditor's signature